IP Library Granted Patent US 12,589,944
Granted Patent B2
US 12,589,944 · App. 18/630,076 · Granted Mar 31, 2026

Tray for physical distribution sorter and article sorting apparatus

Inventor: Kyouichi Tobayama (Kawasaki, JP)
Assignee: KABUSHIKI KAISHA TOSHIBA
B65G17/34B65G47/5122B65G47/61
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Quick Facts
Patent No.
US 12,589,944
App. No.
18/630,076
Granted
Mar 31, 2026
Kind
B2
Abstract

According to an embodiment, a tray for a physical distribution sorter includes a frame body, first and second pulleys, first and second rotating plates, and a wire. The frame body moves in a predetermined direction on a track of the physical distribution sorter. The first and second pulleys rotate about a predetermined axis with respect to the frame body. The first rotating plates rotate with rotation of the first pulley. The second rotating plate rotates with rotation of the second pulley. The wire is wound around the first and second pulleys. When the wire is unwound from the second pulley and wound around the first pulley, the first and second rotating plates rotate and close. When the wire is unwound from the first pulley and wound around the second pulley, the first and second rotating plates rotate and open in a double-open manner.

Claims (37)

1 . A tray for a physical distribution sorter, comprising:

a first frame body configured to move in a predetermined direction on a track of the physical distribution sorter;

a first pulley configured to rotate about a predetermined axis with respect to the first frame body;

a second pulley configured to rotate about the predetermined axis with respect to the first frame body;

a first rotating plate configured to rotate with rotation of the first pulley;

a second rotating plate configured to rotate with rotation of the second pulley;

a first wire wound around the first pulley and the second pulley, and configured to, when the first wire is unwound from the second pulley and wound around the first pulley, the first rotating plate and the second rotating plate rotate and close, and when the first wire is unwound from the first pulley and wound around the second pulley, the first rotating plate and the second rotating plate rotate and open in a double-open manner;

a first buffer portion provided between the first pulley and the first frame body that is configured to buffer an impact when the first rotating plate is opened; and

a second buffer portion provided between the second pulley and the first frame body that is configured to buffer an impact when the second rotating plate is opened,

wherein the second buffer portion includes:

a damper provided between the second pulley and the first frame body, and

a biasing member provided between the second pulley and the first frame body that biases the second pulley to be separated from the first pulley.

2 . The tray according to claim 1 , wherein

when the first wire is wound by the first pulley, the first wire is wound toward a side opposite to a first direction while being in contact at a tangent in the first direction in a radial direction of the first pulley with respect to a rotation axis of the first pulley, and

when the first wire is wound by the second pulley, the first wire is wound toward a side opposite to a second direction while being in contact at a tangent in the second direction in a radial direction of the second pulley with respect to a rotation axis of the second pulley.

3 . The tray according to claim 1 , wherein

the first pulley is provided between the first frame body and the first rotating plate, and

the second pulley is provided between the first frame body and the second rotating plate.

4 . The tray according to claim 1 , comprising:

a wire cover supported by the first frame body between the first pulley and the second pulley, covering an outer periphery of the first wire, and allowing movement along an axial direction of the first wire.

5 . The tray according to claim 1 , comprising:

a tray cover provided on the first frame body and covering at least a part of the first frame body, the first pulley, the second pulley, and the first wire.

6 . The tray according to claim 5 , wherein

the tray cover includes a plate-shaped body facing a side of the first rotating plate and a side of the second rotating plate, and

the first rotating plate and the second rotating plate are each provided with a partition wall that is configured to separate the first rotating plate and the second rotating plate from the first frame body, the first pulley, the second pulley, and the first wire in cooperation with the plate-shaped body at a position where the first rotating plate and the second rotating plate are closed, with the first wire being wound around the first pulley.

7 . The tray according to claim 1 , comprising:

a lock part provided on the first frame body, the lock part being configured to switch between a lock position where the first rotating plate and the second rotating plate are locked so as to place an article on the first rotating plate and the second rotating plate, and an unlock position where the article falls from between the first rotating plate and the second rotating plate.

8 . The tray according to claim 1 , comprising:

a second frame body facing the first frame body;

a third pulley configured to rotate about a predetermined axis with respect to the second frame body;

a fourth pulley configured to rotate about the predetermined axis with respect to the second frame body;

a third rotating plate provided closer to the second frame body than the first rotating plate and configured to rotate with rotation of the third pulley;

a fourth rotating plate provided closer to the second frame body than the second rotating plate and configured to rotate with rotation of the fourth pulley; and

a second wire wound around the third pulley and the fourth pulley, and configured to, when the second wire is unwound from the fourth pulley and wound around the third pulley, the third rotating plate and the fourth rotating plate rotate and close, and when the second wire is unwound from the third pulley and wound around the fourth pulley, the third rotating plate and the fourth rotating plate rotate and open in the double-open manner.

9 . An article sorting apparatus comprising:

a physical distribution sorter including the tray according to claim 1 ; and

a track on which the tray is configured to move.

Assignments (2)
MERGER Recorded Aug 11, 2025
From: TOSHIBA INFRASTRUCTURE SYSTEMS & SOLUTIONS CORPORATION
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 072400/0314 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2024
From: TOBAYAMA, KYOUICHI
To: KABUSHIKI KAISHA TOSHIBA; TOSHIBA INFRASTRUCTURE SYSTEMS & SOLUTIONS CORPORATION
Reel/Frame 067043/0496 →
Priority Claims (1)
JP 2021-170943 · Oct 19, 2021 · national
Continuity (2)
Continuation PCTJP2022038062 · Oct 12, 2022
Related Publication 20240253906A1 · Aug 1, 2024
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