IP Library › Granted Patent US 12,374,918
Granted Patent B2
US 12,374,918 · App. 18/635,222 · Granted Jul 29, 2025

Externally configurable worksite power distribution box

Inventors: Matthew J. Mergener (Mequon, WI); Jeremy R. Ebner (East Troy, WI)
Assignee: Milwaukee Electric Tool Corporation
H02J13/00026B25F5/00H02B1/52H02B7/06H02J3/14H02J13/00004H02J13/00022H02J13/00034H02J2310/14Y02B70/30Y02B70/3225Y02B90/20Y04S20/222Y04S20/242Y04S40/126
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Quick Facts
Patent No.
US 12,374,918
App. No.
18/635,222
Granted
Jul 29, 2025
Kind
B2
Abstract

Systems and methods for configuring, with an external device, a power distribution box having priority disconnects. The power distribution box includes a housing portion and a base portion elevating the housing portion. The power distribution box receives power from an external power source and distributes the power to a plurality of alternating current (AC) output receptacles. The power distribution box further includes an antenna and a power disconnect controller coupled to the antenna to communicate with and be configured by an external device, such as a smart phone, tablet, or laptop computer. Using the external device, a user can configure the priority level and mode of the AC output receptacles. In the case of high current, the power distribution box will disconnect receptacles in accordance with the priority level and mode configuration provided by the external device.

Claims (59)

1. A power distribution system comprising:

a power distribution box including:

a plurality of power outlets,

a plurality of current draw indicators associated with the plurality of power outlets,

a plurality of outlet circuits associated with the plurality of power outlets, each of the plurality of outlet circuits corresponding to one of the plurality of power outlets,

a first wireless communication module, and

a first controller configured to:

assign a priority level to each of the plurality of outlet circuits as specified by disconnect configuration data,

monitor current drawn by an outlet circuit selected from the plurality of outlet circuits, and

indicate, using the plurality of current draw indicators, an amount of current drawn by the outlet circuit selected from the plurality of outlet circuits; and

an external device including:

a second wireless communication module, and

a second controller connected to the second wireless communication module, the second controller configured to establish a wireless communication link with the first wireless communication module of the power distribution box using the second wireless communication module and based on a user selection.

2. The power distribution system of claim 1 , wherein the second controller of the external device is configured to establish the wireless communication link with the first wireless communication module according to Bluetooth® protocol, Wi-Fi® protocol, or a near-field communication (NFC) protocol.

3. The power distribution system of claim 2 , wherein, to establish the wireless communication link, the second controller is configured to:

receive an advertisement message from one or more power distribution boxes in advance of establishing the wireless communication link, and

display the one or more power distribution boxes in response to receiving the advertisement message.

4. The power distribution system of claim 1 , wherein the plurality of current draw indicators includes a device current draw indicator configured to indicate a sum amount of current drawn by all of the power outlets in the plurality of power outlets.

5. The power distribution system of claim 4 , wherein:

the current draw indicators are indicator lights; and

the first controller is further configured to change an illumination color of the indicator lights to indicate a current drawn by the plurality of outlet circuits.

6. The power distribution system of claim 1 , wherein the first controller is further configured to:

communicate, to the external device, a disconnect status of a switch connected to the outlet circuit selected from the plurality of outlet circuits.

7. The power distribution system of claim 6 , wherein the first controller is further configured to:

open or close the switch connected to the outlet circuit selected from the plurality of outlet circuits based on a signal received from the external device.

8. A method of controlling a power distribution box including a plurality of outlet circuits, the method comprising:

assigning, using a controller of the power distribution box, priority levels to the plurality of outlet circuits as specified by disconnect configuration data;

monitoring, using the controller, current drawn by an outlet circuit selected from the plurality of outlet circuits; and

indicating, using one or more current draw indicators, an amount of current drawn by the outlet circuit selected from the plurality of outlet circuits.

9. The method of claim 8 , further comprising:

establishing a wireless communication link with an external device according to Bluetooth® protocol, Wi-Fi® protocol, or a near-field communication (NFC) protocol.

10. The method of claim 9 , wherein establishing the wireless communication link includes:

receiving an advertisement message from the power distribution box in advance of establishing the wireless communication link; and

displaying the power distribution box in response to receiving the advertisement message.

11. The method of claim 8 , wherein the one or more current draw indicators include a device current draw indicator for indicating a sum amount of current drawn by all of the plurality of outlet circuits.

12. The method of claim 11 , wherein the one or more current draw indicators are indicator lights; and the method further comprising changing an illumination color of the indicator lights for indicating a current drawn by the plurality of outlet circuits.

13. The method of claim 8 , further comprising:

communicating, to an external device, a disconnect status of a switch connected to the outlet circuit selected from the plurality of outlet circuits.

14. The method of claim 13 , further comprising:

opening or closing the switch connected to the outlet circuit selected from the plurality of outlet circuits based on a signal received from the external device.

15. A power distribution box comprising:

a plurality of power outlets;

a plurality of current draw indicators associated with the plurality of power outlets;

a plurality of outlet circuits associated with the plurality of power outlets; and

a controller configured to:

assign a priority level to each of the plurality of outlet circuits as specified by disconnect configuration data,

monitor current drawn by an outlet circuit selected from the plurality of outlet circuits, and

indicate, using the plurality of current draw indicators, an amount of current drawn by the outlet circuit selected from the plurality of outlet circuits.

16. The power distribution box of claim 15 , wherein the plurality of current draw indicators includes a device current draw indicator configured to indicate a sum amount of current drawn by all of the power outlets in the plurality of power outlets.

17. The power distribution box of claim 15 , wherein:

the current draw indicators are indicator lights; and

the controller is further configured to change an illumination color of the indicator lights to indicate a current drawn by the plurality of outlet circuits.

18. The power distribution box of claim 15 , wherein the controller is further configured to:

communicate, to an external device, a disconnect status of a switch connected to the outlet circuit selected from the plurality of outlet circuits.

19. The power distribution box of claim 18 , wherein the controller is further configured to:

open or close the switch connected to the outlet circuit selected from the plurality of outlet circuits based on a signal received from the external device.

20. The power distribution box of claim 15 , wherein:

the disconnect configuration data specifies a mode of each of the plurality of outlet circuits; and

the mode is one of an always-on mode, in which a priority disconnect operation is disabled, and a priority disconnect mode, in which the priority disconnect operation is enabled.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2024
From: MERGENER, MATTHEW J.; EBNER, JEREMY R.
To: MILWAUKEE ELECTRIC TOOL CORPORATION
Reel/Frame 067107/0138 →
Continuity (4)
Continuation 17815093 · Jul 26, 2022
Continuation 15340574 · Nov 1, 2016
Provisional Application 62249393 · Nov 2, 2015
Related Publication 20240348086A1 · Oct 17, 2024
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