Packing leakage detection system and method
This application relates to the field of oil and gas devices, systems, and methods, and particularly relates to a packing leakage detection system and method. The packing leakage detection system includes a plunger pump, a pressure sensor and a control system, where the pressure sensor is configured to detect a pressure value inside a hydraulic end of the plunger pump, and send the detected pressure value to the control system; and the control system is configured to acquire the pressure value sent by the pressure sensor, and send prompt information according to the pressure value, where the prompt information includes at least one of alarm information and information for prompting shutdown and overhaul. This application is used for solving the problem that a leakage anomaly caused by a packing failure is not discovered in time.
1 . A packing leakage detection system, comprising:
a plunger pump comprising a hydraulic end assembly, the hydraulic end assembly comprising a plunger, a lubricating cavity, and a front end cavity, and a dynamic sealing component that seals between the lubricating cavity and the front end cavity;
a pressure sensor disposed in the lubricating cavity; and
a control system electrically connected to the pressure sensor,
wherein:
the pressure sensor is configured to detect a pressure value inside the lubricating cavity and send the detected pressure value to the control system; and
the control system is configured to acquire the pressure value sent by the pressure sensor, and send prompt information according to the pressure value, the prompt information comprising at least one of alarm information and information for prompting shutdown or overhaul of the plunger pump by determining whether the pressure value is greater than a threshold pressure value, and sending the prompt information when the pressure value is greater than the threshold pressure value, the threshold pressure value being programable according to at least a sensed operating pressure in the front end cavity.
2 . The packing leakage detection system according to claim 1 , wherein:
the pressure sensor is arranged within a preset area with a distance from a grease injection hole from the lubricating cavity to the dynamic sealing component being less than a preset distance value.
3 . The packing leakage detection system according to claim 2 , wherein:
the grease injection hole is located on a housing of the hydraulic end assembly and configured to connect to an automatic lubrication system through the lubricating cavity.
4 . The packing leakage detection system according to claim 3 , wherein:
the packing leakage detection system further comprises a one-way valve, a three-way joint and a straight joint; and
an input end of the grease injection hole is connected to the automatic lubrication system;
an output end of the grease injection hole is connected to a first end of the one-way valve;
a second end of the one-way valve is connected to a first end of the three-way joint;
a second end of the three-way joint is connected to a first end of the pressure sensor;
a second end of the pressure sensor is connected to the control system;
a third end of the three-way joint is connected to a first end of the straight joint; and
a second end of the straight joint is connected to the dynamic sealing component of the hydraulic end assembly.
5 . The packing leakage detection system according to claim 3 , wherein a connecting hole is arranged in a circumferential position of the grease injection hole, and the pressure sensor is arranged on the connecting hole.
6 . The packing leakage detection system according to claim 3 , wherein at least one grease injection hole is provided, and at least one pressure sensor is provided.
7 . The packing leakage detection system according to claim 3 , wherein at least two grease injection holes are provided, and at least two pressure sensors are provided.
8 . A packing leakage detection method, comprising:
acquiring a pressure value inside a lubricating cavity of a hydraulic end assembly of a plunger pump, the hydraulic end assembly comprising a plunger, the lubricating cavity, and a front end cavity, and a dynamic sealing component that seals between the lubricating cavity and the front end cavity; and
sending prompt information according to the pressure value, wherein the prompt information comprises at least one of alarm information and information for prompting shutdown and overhaul of the plunger pump and is sent when the pressure value is greater than a threshold pressure value, the threshold pressure value being programable according to at least a sensed operating pressure in the front end cavity.
9 . The packing leakage detection method according to claim 8 , wherein after acquiring the pressure value inside the lubricating cavity, the method further comprises:
recording the pressure value.
10 . The packing leakage detection method according to claim 9 , wherein after recording the pressure value, the method further comprises:
displaying the pressure value.