Split tee plug device
Systems and methods for intervention in a pipe in a pipeline network. The system includes a hot tap assembly. The hot tap assembly includes a sleeve positioned around the pipe, a housing coupled to a flange connection, and a neck connecting the sleeve to the housing. The hot tap assembly further includes a plug in an interior of the housing, an O-ring in an annular groove formed around a side of the plug, and a grease injection port extending at least partially through a wall of the housing and fluidly connected between an exterior of the housing and the annular groove for sealant injection. The hot tap assembly further includes a pressure test port fluidly connecting the exterior of the housing to the interior of the housing, a valve fluidly connected to the pressure test port, and an interlocking mechanism extending between and interlocking the plug and the housing.
1 . A system for a pipeline network, the system comprising:
a pipe in the pipeline network; and
a hot tap assembly, comprising:
a sleeve positioned around the pipe;
a housing coupled to a flange connection;
a neck connecting the sleeve to the housing;
a plug in an interior of the housing;
an O-ring in an annular groove formed around a side of the plug;
a grease injection port extending at least partially through a wall of the housing and fluidly connected between an exterior of the housing and the annular groove for sealant injection;
a pressure test port fluidly connecting the exterior of the housing to the interior of the housing;
a valve fluidly connected to the pressure test port; and
an interlocking mechanism extending between and interlocking the plug and the housing.
2 . The system of claim 1 , wherein the sleeve comprises multiple sleeve pieces assembled around an outer surface of the pipe and welded together.
3 . The system of claim 1 , further comprising a spring disposed within the pressure test port.
4 . The system of claim 1 , wherein the interlocking mechanism comprises a locking pin extending through a locking pin hole formed through the wall of the housing and partially into the side of the plug.
5 . The system of claim 1 , further comprising a blind flange installed on the flange connection.
6 . The system of claim 1 , wherein the neck is welded to the sleeve.
7 . The system of claim 1 , wherein the grease injection port is fluidly connected to a grease connection channel extending circumferentially through the wall of the housing, and wherein grease channels fluidly connect the grease connection channel to the annular groove.
8 . The system of claim 7 , further comprising a second grease injection port fluidly connected from the exterior of the housing to the grease connection channel, wherein a ratio of grease channels to grease injection ports ranges from 2 to 20.
9 . The system of claim 1 , wherein a hole is drilled through a side of the pipe, the hole fluidly communicating a flow path formed through the pipe to the neck.
10 . A system for intervention in a pipe, comprising:
a tee, comprising:
a sleeve positioned around the pipe; and
a branch portion extending outwardly from the sleeve, the branch portion comprising:
a housing fluidly connected to the sleeve via a neck; and
a flange connection provided at an end of the housing opposite from the neck;
a plug in an interior of the housing;
an O-ring between a side of the plug and an interior surface of the housing;
a flow path network formed through a wall of the housing fluidly connecting an exterior of the housing to the interior of the housing, the flow path network comprising a grease injection port extending from an opening at the exterior of the housing into the wall;
a pressure test point integrated into the wall of the housing, the pressure test point comprising:
a pressure test port fluidly connecting the exterior of the housing to the interior of the housing; and
a valve disposed within the pressure test port; and
an interlocking mechanism extending between and interlocking the plug and the housing.
11 . The system of claim 10 , wherein the pressure test point is at an axial location along the housing farther away from the sleeve than the grease injection port.
12 . The system of claim 10 , wherein the flow path network further comprises multiple grease channels fluidly connecting the grease injection port to the interior surface of the housing.
13 . A method, comprising:
installing a hot tap assembly around a pipe,
wherein the hot tap assembly comprises a tee having a branch portion extending outwardly from a sleeve, and
wherein the installing comprises connecting the sleeve around an outer surface of the pipe;
locating a plug inside a housing in the branch portion of the tee;
providing a seal between the plug and the housing via an O-ring in an annular groove formed around a side of the plug;
securing the plug inside the housing via a locking pin extending through the housing and partially into the side of the plug;
injecting a sealant around the plug via a grease injection port fluidly connected to the annular groove; and
seal testing the seal between the plug and the housing, the seal testing comprising measuring a pressure change in an interior of the housing using a pressure test port extending from an exterior of the housing to the interior of the housing.
14 . The method of claim 13 , further comprising releasing pressure from the interior of the housing using a valve and an activation mechanism disposed within the pressure test port.
15 . The method of claim 13 , further comprising:
blocking off fluid in the housing by installing a blind flange on a flange connection of the housing.
16 . The method of claim 13 , further comprising:
performing a hot tapping operation on the pipe before locating the plug in the housing.
17 . The method of claim 13 , further comprising:
performing a line stopping operation on the pipe after seal testing the plug.
18 . The method of claim 13 , wherein connecting the sleeve around the pipe comprising:
assembling sleeve pieces around the pipe;
welding the sleeve pieces together; and
welding the sleeve pieces to the outer surface of the pipe.
19 . The method of claim 13 , wherein injecting the sealant comprises distributing the sealant from the grease injection port to multiple grease channels via a grease connection channel, wherein the sealant is injected to the annular groove via the multiple grease channels.
20 . The method of claim 19 , further comprising:
injecting the sealant via a second grease injection port fluidly connected to grease channels via the grease connection channel; and
distributing the sealant through a channel system in the grease connection channel to distribute the sealant from the grease injection port around a perimeter of the plug.