IP Library Granted Patent US 12,577,136
Granted Patent B2
US 12,577,136 · App. 18/658,569 · Granted Mar 17, 2026

Wastewater treatment system including a moving bed assembly

Inventors: Jeremey Lay (Washington, MO); Benjamin Kuenzel (Washington, MO)
Assignee: K&L Equipment, LLC
C02F3/085C02F3/20C02F2203/008
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Quick Facts
Patent No.
US 12,577,136
App. No.
18/658,569
Granted
Mar 17, 2026
Kind
B2
Abstract

A moving bed assembly for use in an aqueous environment includes a frame housing, a retention screen coupled to the frame housing and extending at least partially across one side of the frame housing, where the frame housing and the retention screen cooperatively defining an interior of the moving bed assembly, and biocarrier media retained within the interior. The assembly further includes a diffuser coupled to the frame housing and configured to direct bubbles into the interior of the housing to agitate the media within the interior when the assembly is in the aqueous environment. The assembly has a density greater than a density of fluid in the aqueous environment such that the moving bed assembly is configured to be submerged and a fill ratio of a volume of the biocarrier media to a total volume of the interior of the moving bed assembly is between 30% and 70%.

Claims (20)

1 . A method of treating a fluid having an average flow rate within a reservoir, the method comprising:

filling an interior of a moving bed assembly with a biocarrier media, the moving bed assembly including a frame housing, a retention screen coupled to the frame housing and extending at least partially across one side of the frame housing, the frame housing and the retention screen cooperatively defining the interior of the moving bed assembly, wherein a fill ratio of a volume of the biocarrier media to a total volume of the interior of the moving bed assembly is between 30% and 70%; and

sinking the moving bed assembly in the reservoir such that the moving bed assembly is rested in position within the reservoir;

supplying, after said sinking, air from an air supply unit to a diffuser and to the interior of the moving bed assembly, the diffuser being coupled to the frame housing, wherein the supply of air generates a turbulent flow of the fluid circulating between the interior and the reservoir and agitates the biocarrier media within the interior of the moving bed assembly, the circulating flow of the fluid causing a wastewater portion of the fluid to be repeatedly cycled through the interior to form a processed portion of the fluid, the circulating flow further causing the processed portion of the fluid to exit the moving bed assembly; and

controlling the air supply unit to generate an effective pumping rate of the circulating flow that is at least double an average flow rate of the fluid within the reservoir.

2 . The method of claim 1 , wherein the frame housing defines a plurality of sides and wherein the moving bed assembly further includes a plurality of retention screens, wherein one of the plurality of retention screens is positioned on each side of the plurality of sides.

3 . The method of claim 2 , wherein each of the retention screens include openings.

4 . The method of claim 1 , wherein the diffuser is coupled to a bottom of the frame housing and directs the air through an opposed top of the frame housing into the reservoir.

5 . The method of claim 4 , wherein the air supply unit is positioned outside of the reservoir and, wherein the moving bed assembly further includes an air supply hose coupling the air supply unit to the diffuser.

6 . The method of claim 5 , wherein the circulating flow of fluid cycles from the interior of the moving bed assembly, through a top of the frame housing, and through at least one of a side and a bottom of the frame housing.

7 . The method of claim 1 , wherein said sinking the moving bed assembly includes sinking the moving bed assembly in the reservoir such that the moving bed assembly is seated upright on a bed of the reservoir.

8 . The method of claim 1 , wherein said supplying air from the diffuser includes performing a moving bed biological reactor (“MBBR”) treatment to the fluid of the reservoir, the MBBR treatment including at least one of biochemical oxygen demand (“BOD”) removal, chemical oxygen demand (“COD”) removal, nitrification, and denitrification.

9 . The method of claim 1 , wherein the effective pumping rate of the circulating flow through the moving bed assembly is at least triple the average flow rate of the fluid within the reservoir.

10 . The method of claim 1 further comprising:

directing the fluid into the reservoir through an inlet positioned at a first end of the reservoir; and

receiving the processed portion of the fluid at an outlet positioned at a second end of the reservoir.

11 . The method of claim 10 , wherein the moving bed assembly is positioned within the reservoir downstream of the inlet and upstream of the outlet.

12 . The method of claim 11 , wherein the processed portion of the fluid resumes a natural flow within the reservoir and toward the outlet after exiting the moving bed assembly.

13 . The method of claim 12 , wherein supplying air from the diffuser includes performing a moving bed biological reactor (“MBBR”) treatment to the fluid of the reservoir, the MBBR treatment including at least one of biochemical oxygen demand (“BOD”) removal, chemical oxygen demand (“COD”) removal, nitrification, and denitrification, and

wherein an average actual hydraulic retention time in which the fluid is processed through the moving bed assembly by the circulating flow before exiting the moving bed assembly is substantially the same as a theoretical hydraulic retention time for the MBBR treatment.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2026
From: LAY, JEREMEY; KUENZEL, BENJAMIN
To: K&L EQUIPMENT, LLC
Reel/Frame 073826/0373 →
Continuity (2)
Provisional Application 63505871 · Jun 2, 2023
Related Publication 20240400429A1 · Dec 5, 2024
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