INTEGRATED SYNCHRONOUS SYSTEM FOR GRIDDED ION SOURCES
An ion beam system including an integrated power control system between the power supplies and the grids. The power control system includes a fast, high-power solid state switch such as an insulated gate bipolar transistor (IGBT). The power control system may include a resistor array, e.g., to dissipate current surge. The integrated power control system provides synchronous operation of the grid power supplies.
1 . An ion beam system comprising:
at least one power supply;
at least one power load; and
an integrated power control system comprising a fast, high-power solid state switch electrically connected between the at least one power supply and the at least one power load, the solid state switch controlled by firmware configured to minimize response time and a rise and fall time of a voltage of the at least one power supply.
2 . The ion beam system of claim 1 , wherein the fast, high-power solid state switch is an insulated gate bipolar transistor (IGBT).
3 . The ion beam system of claim 1 , wherein the fast, high-power solid state switch is a solid-state transistor.
4 . The ion beam system of claim 3 , wherein the solid-state transistor is a bipolar junction transistor (BJT), MOSFET, or thyristor.
5 . The ion beam system of claim 1 , wherein:
the at least one power supply comprises one or more of a neutralizer power supply, an RF power supply, a beam grid power supply, a suppressor grid power supply, and a ground grid power supply; and
the at least one power load comprises one or more of a neutralizer, an RF generator, a beam grid, a suppressor grid, and a ground grid.
6 . An ion beam system comprising:
a neutralizer with a neutralizer power supply;
an RF generator with an RF power supply;
a beam grid power supply and a suppressor grid power supply;
a beam grid downstream of the beam grid power supply and a suppressor grid downstream of the suppressor grid power supply; and
an integrated power control system comprising a fast, high-power solid state switch operably connected between the power supplies and the grids, the solid state switch controlled by firmware configured to minimize response time and a rise and fall time of a voltage of the at least one power supply.
7 . The ion beam system of claim 6 further comprising a ground grid and a ground grid power supply, with the integrated power control system operably connected between the ground power supply and the ground grid.
8 . The ion beam system of claim 6 , wherein the fast, high-power solid state switch is an insulated gate bipolar transistor (IGBT).
9 . The ion beam system of claim 6 , wherein the fast, high-power solid state switch is a solid-state transistor.
10 . The ion beam system of claim 9 , wherein the solid-state transistor is a bipolar junction transistor (BJT), MOSFET, or thyristor.
11 . An ion beam system comprising:
a plurality of grids and a power supply for each grid; and
an integrated power control system operably connected between the power supplies and the grids, the power control system comprising firmware configured to minimize response time and a rise and fall time of a voltage of the power supplies, the power control system configured to perform at least one of:
ion beam ignition,
space-charge (perveance) controlled beam extraction,
electronic shuttering,
arc detection and suppression,
plasma recovery,
system diagnostics, and
grid conditioning.
12 . The ion beam system of claim 11 , wherein the power control system is configured to perform all of:
ion beam ignition,
space-charge (perveance) controlled beam extraction,
electronic shuttering,
arc detection and suppression,
plasma recovery,
system diagnostics, and
grid conditioning.
13 . A method comprising:
detecting a current arc in an ion beam system, comprising:
monitoring voltage and current of a beam grid, a suppressor grid, and a ground grid of an ion beam system,
detecting an arc between the beam grid and the suppressor grid responsive to a predetermined drop in voltage of the beam grid and a predetermined increase in current of the beam grid and the suppressor grid;
detecting an arc between the suppressor grid and the ground grid responsive to a predetermined drop in voltage of the suppressor grid and a predetermined increase in current of the suppressor grid and the ground grid.
14 . The method of claim 13 further comprising:
responsive to detecting an arc between the beam grid and the suppressor grid, disconnecting the beam grid and the suppressor grid from their power supplies, connecting the beam grid and the suppressor grid together and to ground.
15 . The method of claim 14 further comprising:
after a defined time delay, disconnecting the beam grid and the suppressor grid from each other and from ground, and connecting the beam grid and the suppressor grid to their appropriate power supply.
16 . The method of claim 13 further comprising:
responsive to detecting an arc between the suppressor grid and the ground grid, disconnecting the beam grid, the suppressor grid, and the ground grid from their power supplies, and connecting the beam grid, the suppressor grid, and the ground grid together and to ground.
17 . The method of claim 16 further comprising:
after a defined time delay, disconnecting the beam grid, the suppressor grid, and the ground grid from each other and connecting the beam grid, the suppressor grid, and the ground grid to their appropriate power supply.