IP Library Granted Patent US 12,391,579
Granted Patent B2
US 12,391,579 · App. 18/663,648 · Granted Aug 19, 2025

Basalt fiber for adsorbing toxic material

Inventor: Valerie Ann Gamble (Houston, TX)
C02F1/281B01J20/041B01J20/06B01J20/103C02F1/68C02F11/004C02F2101/103C02F2101/20C02F2101/22C02F2101/363C02F2101/366
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Quick Facts
Patent No.
US 12,391,579
App. No.
18/663,648
Granted
Aug 19, 2025
Kind
B2
Abstract

Basalt selectively adsorbs organic toxic materials, such as dioxins, furans, polychlorinated biphenyls (PCBs), bis(2-ethylhexyl)phthalate, arsenic, mercury, chromium, copper, nickel, zinc, cadmium, lead, and the like, from substances such as sediment, which contains water and the toxic materials.

Claims (50)

1. A method for adsorbing toxic materials, the method comprising:

exposing a fluid to a filter for a first minimum duration, wherein the fluid comprises water and a toxic material comprising at least one of arsenic, mercury, chromium, copper, nickel, zinc, cadmium, or lead, and wherein the filter comprises a needlepunch mat comprising basalt fibers and having a thickness selected from about 6.5 mm, about 13 mm, or about 20 mm; and

adsorbing at least a portion of the toxic material by the basalt fibers.

2. The method of claim 1 , further comprising:

exposing the needlepunch mat to a NaOH aqueous solution having 10% NaOH before exposing the fluid to the filter.

3. The method of claim 2 , wherein exposing the needlepunch mat to the NaOH aqueous solution further comprises:

exposing the needlepunch mat to the NaOH aqueous solution under agitation.

4. The method of claim 2 , further comprising:

rinsing the needlepunch mat in deionized water to remove the NaOH aqueous solution after exposing the needlepunch mat to the NaOH aqueous solution; and

after rinsing the needlepunch mat, drying the needlepunch mat.

5. The method of claim 4 , wherein drying the needlepunch mat further comprises:

drying the needlepunch mat using forced air.

6. The method of claim 1 , wherein the toxic material comprises a sediment.

7. The method of claim 1 , wherein the toxic material further comprises at least one of a dioxin, a furan, a polychlorinated biphenyl (PCB), or an ethylhexylphthalate.

8. The method of claim 7 , wherein the ethylhexylphthalate is bis(2-ethylhexyl) phthalate.

9. The method of claim 1 , wherein exposing the the fluid to the filter further comprises at least one of:

spraying the needlepunch mat with the fluid;

exposing the needlepunch mat to the fluid in a counter flow direction; or

exposing the needlepunch mat to the fluid in a flow direction.

10. The method of claim 1 , wherein adsorbing at least a portion of the toxic material by the basalt fibers further comprises:

adsorbing a weight-to-weight ratio of the needlepunch mat to the toxic material of 200:1 to 1:3.

11. The method of claim 1 , wherein the first minimum duration is from three days to seven days.

12. The method of claim 1 , wherein the at least the portion of the toxic material adsorbed by the basalt fibers is at least 25% by weight of the toxic material in the fluid.

13. The method of claim 12 , wherein the at least the portion of the toxic material adsorbed by the basalt fibers is selectively adsorbed in the presence of a water-soluble material.

14. A method for adsorbing toxic materials, the method comprising:

chemically exposing a fluid mixture comprising an aqueous sediment to a filter comprising a needlepunch mat comprising basalt fibers, wherein the fluid mixture comprises a toxic material including at least one of arsenic, mercury, chromium, copper, nickel, zinc, cadmium, or lead; and

adsorbing at least a portion of the toxic material using the basalt fibers while the fluid mixture is exposed to the filter for a first minimum duration, wherein the needlepunch mat has a thickness selected from about 6.5 mm, about 13 mm, or about 20 mm.

15. The method of claim 14 , comprising:

treating the basalt fibers with a NaOH aqueous solution having 10% NaOH before chemically exposing the fluid mixture to the filter.

16. The method of claim 15 , wherein treating the basalt fibers with the NaOH aqueous solution further comprises:

treating the basalt fibers with the NaOH aqueous solution under agitation.

17. The method of claim 16 , further comprising:

after treating the basalt fibers to the NaOH aqueous solution, rinsing the needlepunch mat in deionized water to remove the NaOH aqueous solution from the needlepunch mat; and

after rinsing the needlepunch mat, drying the needlepunch mat.

18. The method of claim 17 , wherein drying the needlepunch mat further comprises:

drying the needlepunch mat in a forced air oven.

19. The method of claim 14 , wherein the toxic material further comprises at least one of a dioxin, a furan, a polychlorinated biphenyl (PCB), or an ethylhexylphthalate.

20. The method of claim 14 , wherein chemically exposing the fluid mixture to the filter further comprises at least one of:

spraying the needlepunch mat with the fluid mixture;

exposing the needlepunch mat to the fluid mixture in a counter-flow direction; or

exposing the needlepunch mat to the fluid mixture in a flow direction.

21. The method of claim 14 , wherein adsorbing at least a portion of the toxic material using the basalt fibers further comprises:

adsorbing a weight-to-weight ratio of the basalt fibers to the toxic material of 200:1 to 1:3, wherein the first minimum duration is from at least 24 hours to at least 7 days.

22. The method of claim 14 , wherein adsorbing at least a portion of the toxic material using the basalt fibers further comprises:

adsorbing at least 25% weight of the toxic material in the fluid mixture.

23. The method of claim 14 , wherein the fluid mixture further comprises a water-soluble material, and wherein the basalt fibers selectively adsorb the toxic material in presence of the water-soluble material.

24. A method for adsorbing toxic materials, the method comprising:

exposing an aqueous fluid to a filter, wherein the aqueous fluid comprises a toxic material including at least one of a dioxin, a furan, a polychlorinated biphenyl (PCB), an ethylhexylphthalate, arsenic, mercury, chromium, copper, nickel, zinc, cadmium, or lead;

wherein the filter comprises a needlepunch mat consisting of basalt fibers and having a thickness selected from about 6.5 mm, about 13 mm, or about 20 mm; and

after exposing the aqueous fluid to the filter, adsorbing at least a portion of the toxic material by the basalt fibers.

Assignments (3)
SECURITY INTEREST Recorded Aug 19, 2025
From: GAMBLE, VALERIE
To: BELL, TOMARO
Reel/Frame 072062/0248 →
SECURITY INTEREST Recorded Aug 19, 2025
From: GAMBLE, VALERIE
To: BELL, TOMARO
Reel/Frame 072522/0460 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2025
From: GAMBLE, VALERIE, MS.
To: FIREBRAND SOLUTIONS INCORPORATED
Reel/Frame 072336/0352 →
Continuity (2)
Continuation 15875384 · Jan 19, 2018
Related Publication 20240294400A1 · Sep 5, 2024
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