STATOR FOR AN ELECTRIC MACHINE, METHOD FOR PRODUCING A STATOR, ELECTRIC MACHINE AND VEHICLE
Stator for an electric machine, having a stator core with two axial end sides, a stator winding which extends through the stator core in the axial direction and is formed from a plurality of conductor segments, and covers of a first and a second type. The conductor segments have, at one of the end sides, end sections which are electrically conductively and mechanically connected to one another in pairs to form end section arrangements. The covers of the first type each cover at least two end section arrangements at their free end, and the covers of the second type each cover at least one end section arrangement at their free end.
1 . A stator for an electric machine, having a stator core with two axial end faces, a stator winding, which extends in the axial direction through the stator core and is formed from a plurality of conductor segments, and covers of a first and second type, wherein
the conductor segments have, on one of the end faces, end portions, which are electrically conductively and mechanically connected to one another in pairs to form end portion arrangements, wherein
the covers of the first type each cover at least two end portion arrangements at their free end, and wherein
the covers of the second type each cover at least one end portion arrangement at their free end,
wherein
the covers of the first type and the covers of the second type are adjacent and radially spaced from one another.
2 . The stator as claimed in claim 1 , wherein
the covers of the first type and the covers of the second type are adjacent in the radial direction, and the at least two end portion arrangements, which are covered by a respective cover of the first type,
are radially adjacent and/or
are adjacent in the circumferential direction.
3 . The stator as claimed in claim 1 , wherein
the stator winding has a plurality of strands for each phase of the stator, wherein the covers of the first type and the covers of the second type cover end portion arrangements belonging to the same strand.
4 . The stator as claimed in claim 1 , wherein
the covers of the first type cover at least three, preferably at least four, end portion arrangements.
5 . The stator as claimed in claim 1 , wherein
the covers of the second type cover at least two, preferably at least three, particularly preferably at least four, end portion arrangements.
6 . The stator as claimed in claim 5 , wherein
the end portion arrangements, which are covered by a respective cover of the second type,
are radially adjacent and/or are adjacent in the circumferential direction.
7 . The stator as claimed in claim 1 , wherein
a respective cover of the first type covers at least one end portion arrangement more than a respective cover of the second type.
8 . The stator as claimed in claim 1 , wherein
the covers of the first type and the covers of the second type are arranged offset from one another in the circumferential direction and connected by diagonal connections.
9 . A method for producing a stator, in particular a stator as claimed in claim 1 , comprising the following steps:
providing a stator core with two axial end faces and a stator winding, which extends in the axial direction through the stator core and is formed from a plurality of conductor segments, wherein the conductor segments have, on one of the end faces, end portions, which are electrically conductively and mechanically connected to one another in pairs to form end portion arrangements; and
forming electrically insulating covers of the first and second types, wherein the covers of the first type each cover at least two end portion arrangements at their free end, and the covers of the second type each cover at least one end portion arrangement at their free end, such that the covers of the first type and the covers of the second type are adjacent and radially spaced from one another.
10 . The method as claimed in claim 9 , wherein
the formation comprises the following steps in the indicated sequence:
immersing the end portion arrangements into a liquid insulating material;
removing the end portion arrangements from the insulating material; and
curing the insulating material.
11 . The method as claimed in claim 10 , wherein the formation further comprises the following step:
arranging the end portion arrangements in a mask which, for each cover of the first and second type, has an opening, such that, during the immersion, the insulating material surrounds the end portion arrangements within the openings in such a way that the covers are spaced from one another.
12 . The method as claimed in claim 11 , wherein
the mask is located in the insulating material and the end portion arrangements are inserted into the mask, or
the mask is arranged on the end portion arrangements and is immersed with the end portion arrangements into the insulating material.
13 . The method as claimed in claim 10 , wherein
the end portion arrangements are heated prior to the immersion, and in particular a temperature reached in the process is selected depending on a predetermined layer thickness of the covers, and/or
the end portion arrangements are immersed for a predetermined dwell time, and the dwell time is selected in particular depending on a predetermined extent of the covers in the radial and/or circumferential direction, and/or
the end portion arrangements are heated and/or irradiated during the curing, wherein in particular a drip time between the removal from the insulating material and starting of the heating and/or irradiation for the curing is selected depending on a predetermined axial extent of the covers along an axial direction facing away from the stator core.
14 . An electric machine, comprising
a stator as claimed in claim 1 ; and
a rotor mounted rotatably with respect to the stator;
wherein the electric machine is designed to drive an electrically driveable vehicle.
15 . A vehicle, comprising an electric machine as claimed in claim 14 .
16 . The stator as claimed in claim 2 , wherein
the stator winding has a plurality of strands for each phase of the stator, wherein the covers of the first type and the covers of the second type cover end portion arrangements belonging to the same strand.
17 . The stator as claimed in claim 2 , wherein
the covers of the first type cover at least three, preferably at least four, end portion arrangements.
18 . The stator as claimed in claim 2 , wherein
the covers of the second type cover at least two, preferably at least three, particularly preferably at least four, end portion arrangements.
19 . The stator as claimed in claim 2 , wherein
a respective cover of the first type covers at least one end portion arrangement more than a respective cover of the second type.
20 . The stator as claimed in claim 2 , wherein
the covers of the first type and the covers of the second type are arranged offset from one another in the circumferential direction and connected by diagonal connections.