IP Library Granted Patent US 12,208,928
Granted Patent B2
US 12,208,928 · App. 18/686,767 · Granted Jan 28, 2025

Spacecraft heat shield

Inventors: Andrew Paul Bacon (Gloucestershire, GB); Oliver David Turner (Newcastle upon Tyne, GB); Josip Andrasec (Cardiff South Glamorgan, GB); Ana Paula Nunes (Cardiff South Glamorgan, GB)
Assignee: Space Forge Limited
B64G1/58B64G1/2224B64G1/62
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,208,928
App. No.
18/686,767
Granted
Jan 28, 2025
Kind
B2
Abstract

Spacecraft Heat Shield A deployable spacecraft atmospheric-entry heat shield ( 30, 40, 50, 60 ) is configured in a flasher pattern with a transformable polyhedral-surface. The transformable polyhedral-surface has a plurality of sectors ( 2 , see FIG. 1 a ), each sector ( 2 ) having a plurality of mountain fold lines ( 4, 5 ), a plurality of valley fold lines ( 6, 7 ), a plurality of facets ( 8 ) lying between the fold lines ( 4, 5, 6, 7 ) and an outside edge ( 12 ). The heat shield ( 30, 40, 50, 60 ) is configured to unfold from a stowed configuration to a deployed configuration.

Claims (29)

1. A deployable spacecraft atmospheric-entry heat shield having a transformable polyhedral-surface comprising:

a polygon central region of order m; and

a plurality of sectors disposed around the central region, each sector having a plurality of mountain fold lines, a plurality of valley fold lines, a plurality of facets lying between the fold lines, and an outside edge,

wherein:

the plurality of mountain fold lines comprise a plurality of major mountain fold lines and minor mountain fold lines;

the plurality of valley fold lines comprise a plurality of major valley fold lines and minor valley fold lines;

the major mountain fold lines and the major valley fold lines extend from the central region to the outside edge;

the heat shield is configured to unfold from a stowed configuration to a deployed configuration,

the transformable polyhedral-surface is configured to adopt a swept back form in the deployed configuration; and

the major mountain fold lines have a swept back angle that is substantially constant from the polygon central region to the outside edge in the deployed configuration.

2. The heat shield of claim 1 , wherein the heat shield is a radiative heat shield.

3. The heat shield of claim 1 , wherein the minor mountain fold lines and the minor valley fold lines extend between the major mountain fold lines and the major valley fold lines.

4. The heat shield of claim 1 , wherein the transformable polyhedral-surface comprises a radial symmetry of order m about the polygon central region, wherein the plurality of sectors are radially symmetrical.

5. The heat shield of claim 1 , wherein a surface of the heat shield is formed as an integral sheet material.

6. The heat shield of claim 1 , wherein the plurality of fold lines of each sector are configured to substantially restrict angular rotation about a longitudinal axis of the heat shield in use.

7. The heat shield of claim 1 , wherein the ratio between a diameter of the polygon central region and an outer flat-diameter of the deployed configuration of the transformable polyhedral-surface is 1:11.

8. The heat shield of claim 1 , wherein the deployed configuration is configured such that the centre of mass of the heat shield is behind the polygon central region with respect to the normal of a longitudinal axis of the heat shield.

9. The heat shield of claim 1 , wherein the deployed configuration is a stable state and a retaining means is configured to maintain the heat shield in the stowed configuration.

10. The heat shield of claim 9 , wherein the retaining means is configured to release when an activation threshold is exceeded.

11. A spacecraft comprising a heat shield having a transformable polyhedral-surface comprising:

a polygon central region of order m; and

a plurality of sectors disposed around the central region, each sector having a plurality of mountain fold lines, a plurality of valley fold lines, a plurality of facets lying between the fold lines, and an outside edge,

wherein:

the plurality of mountain fold lines comprise a plurality of major mountain fold lines and minor mountain fold lines;

the plurality of valley fold lines comprise a plurality of major valley fold lines and minor valley fold lines;

the major mountain fold lines and the major valley fold lines extend from the central region to the outside edge;

the heat shield is configured to unfold from a stowed configuration to a deployed configuration;

the transformable polyhedral-surface is configured to adopt a swept back form in the deployed configuration; and

the major mountain fold lines have a swept back angle that is substantially constant from the polygon central region to the outside edge in the deployed configuration.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2024
From: BACON, ANDREW PAUL; TURNER, OLIVER DAVID; ANDRASEC, JOSIP; NUNES, ANA PAULA
To: SPACE FORGE LIMITED
Reel/Frame 066895/0267 →
Priority Claims (1)
GB 2112331 · Aug 30, 2022 · national
Continuity (1)
Related Publication 20240270412A1 · Aug 15, 2024
References Cited (36)
US 3848821A · Scheel · 1974 [cited by examiner]
US 5108047A · Puech · 1992 [cited by examiner]
US 5853151A · Cussac · 1998 [cited by examiner]
US 6264144B1 · Thornton · 2001 [cited by examiner]
US 7837154B2 · Trabandt · 2010 [cited by examiner]
US 8356774B1 · Banik · 2013 [cited by examiner]
US 10843787B2 · Campbell · 2020 [cited by examiner]
US 10934028B2 · Hocker · 2021 [cited by examiner]
US 11533018B2 · Magleby · 2022 [cited by examiner]
US 20080078884A1 · Trabandt et al. · 2008 [cited by applicant]
US 20160297552A1 · Moser et al. · 2016 [cited by applicant]
CN 109455318A · 2019 [cited by applicant]
CN 110065652A · 2019 [cited by applicant]
CN 110979744A · 2020 [cited by applicant]
JP 2001108193A · 2001 [cited by applicant]
RU 94020218A · 1996 [cited by applicant]
Manan Arya, et al. “Origami-Inspired Optical Shield for a Starshade Inner Disk Testbed: Design, Fabrication, and Analysis,” AIAA 2021-0904. AIAA Scitech 2021 Forum. Jan. 2021. (Year: 2021). [cited by examiner]
Bowen, et al. “Dynamic Modeling and Analysis of an Origami-Inspired Optical Shield for the Starshade Spacecraft.” Proceedings of the ASME 2016 Conference on Smart Materials, Adaptive Structures and Intelligent Systems. … [cited by examiner]
Lang, R. J., Magleby, S., and Howell, L. (Mar. 7, 2016). “Single Degree-of-Freedom Rigidly Foldable Cut Origami Flashers.” ASME. J. Mechanisms Robotics. Jun. 2016; 8(3): 031005. (Year: 2016). [cited by examiner]
Meloni, M., et al. (2021). Engineering Origami: A Comprehensive review of recent applications, design methods, and tools. Advanced Science, 2021(8). (Year: 2021). [cited by examiner]
Nathan A. Pehrson, et al. Self-Deployable, Self-Stiffening, and Retractable Origami-Based Arrays for Spacecraft. AIAA Journal 2020 58:7, 3221-3228. Apr. 30, 2020. (Year: 2020). [cited by examiner]
Wang, S., et al. Design of deployable curved-surface rigid origami flashers. Mechanism and Machine Theory, vol. 167. Aug. 12, 2021. (Year: 2021). [cited by examiner]
David Webb, et al. “Starshade Mechanical Architecture & Technology Effort,” AIAA 2016-2165. 3rd AIAA Spacecraft Structures Conference. Jan. 2016. (Year: 2016). [cited by examiner]
Shannon A. Zirbel, et al. Deployment Methods for an Origami-Inspired Rigid-Foldable Array. Proceedings of the 40th Aerospace Mechanisms Symposium, NASA Goddard Space Flight Center. May 16, 2014. (Year: 2014). [cited by examiner]
Zirbel, S. A., et al. “Accommodating Thickness in Origami-Based Deployable Arrays.” ASME. J. Mech. Des. Nov. 2013. (Year: 2013). [cited by examiner]
Bowen, L., et al. “Dynamic modeling and analysis of an origami-inspired optical shield for the starshade spacecraft”. ASME 2016 Conference on Smart Materials, Adaptive Structures and Intelligent Systems. (Year: 2016). [cited by examiner]
Jeremy Shafer. “Origami to Astonish and Amuse”, St. Martin's Griffin, 2001, ISBN 0-312-25404-0. pp. 110-111. (Year: 2001). [cited by examiner]
Hossain Bhuiyan, et al. “Parametric Studies of Geometric Design Factors on Static and Dynamic Loading of an Origami Flasher.” Proceedings of the ASME 2017 Conference on Smart Materials, Adaptive Structures and Intellige… [cited by examiner]
Zirbel, Shannon, et al. “Origami-Inspired Folding of Thick, Rigid Panels.” NASA Tech Briefs NPO-48861. 2012. (Year: 2012). [cited by examiner]
Oct. 26, 2021—(GB) Combined Search and Examination Report—GB2112331.0. [cited by applicant]
Jan. 8, 2024—(GB) Examination Report—GB2112331.0. [cited by applicant]
Wu Rui et al., “Flexible heat shields deployed by centrifugal force”, Acta Astonautica, Pergamon Press, Elmsford, vol. 152, issue 20, Jul. 2018. [cited by applicant]
Nov. 25, 2022—(WO) International Search Report and Written Opinion—PCT/GB2022/052213. [cited by applicant]
Brian Trease, “Solar Power, Origami-Style”, Phys Org, Aug. 15, 2014. [cited by applicant]
Sep. 28, 2024—(CN) Office Action—App No. 202280058546.5. [cited by applicant]
Jul. 2, 20243—(JP) Office Action—App No. 2024-518099. [cited by applicant]