IP Library Granted Patent US 12,168,829
Granted Patent B2
US 12,168,829 · App. 18/691,593 · Granted Dec 17, 2024

Electrolyzer control

Inventors: Alex Panchula (Hillsborough, CA); David Eaglesham (Lexington, MA); Peter Matthews (South San Francisco, CA)
Assignee: Electric Hydrogen Co.
C25B15/02C25B9/70C25B9/73C25B15/023C25B1/04
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Quick Facts
Patent No.
US 12,168,829
App. No.
18/691,593
Granted
Dec 17, 2024
Kind
B2
Abstract

An electrolyzer system includes a multiple-state power input and control circuitry for the multiple-state power input. The control circuitry is configured to obtain a power source metric indicator and, based on the power source metric indicator, determine a hydrogen generation profile for the electrolyzer. The control circuitry is configured to determine, based on the hydrogen generation profile, a selected state from among multiple power states of the electrolyzer system. The control circuitry is configured to cause operation of the electrolyzer system in the selected state.

Claims (64)

1. A system including:

an electrolyzer;

a multiple-state power input coupled to the electrolyzer; and

control circuitry,

where the multiple-state power input is configured to switch between multiple power states for the electrolyzer including:

an inactive state;

an active state; and

a standby state characterized by an operational power level allowing transition to either the inactive state or the active state without transition to an intermediate state, wherein switching between the inactive state and the active state is characterized by an active-inactive transition time, and wherein the active-inactive transition time comprises a minimum time for the electrolyzer to remain in the standby state when switching between the inactive state and the active state; and

where the control circuitry is configured to:

obtain a power source metric indicator;

determine a hydrogen generation profile for a duration based on the power source metric indicator;

determine a selected state from among the multiple power states based on the hydrogen generation profile and a length of the duration; and

send control signaling to cause operation of the multiple-state power input at the selected state.

2. The system of claim 1 , where the control circuitry is further configured to cause the electrolyzer to:

revert to the inactive state from the standby state in less than the active-inactive transition time; and

revert to the active state from the standby state in less than the active-inactive transition time.

3. The system of claim 1 , where a transition between any two different states of the multiple power states is characterized by an interstate transition time, where the transition between any two different states lasts at least as long as the interstate transition time.

4. The system of claim 3 , where:

the control circuitry is configured to reject a transition to the selected state:

at a time that the transition to the selected state includes the transition between the inactive state and the active state and the duration is below the active-inactive transition time; and

at a time that the transition to the selected state includes the transition between any two different states and the duration is below the interstate transition time.

5. The system of claim 3 , where the active state includes one or more power operation modes, the one or more power operation modes including:

a zero-power active mode;

a nominal power active mode;

an autonomous mode; and/or

a manual mode.

6. The system of claim 5 , where the electrolyzer is configured to switch between two of the one or more power operation modes in less than the interstate transition time.

7. The system of claim 1 , where the power source metric indicator includes a forecasted power source metric indicator.

8. The system of claim 1 , where the inactive state includes one or more depowered modes, the one or more depowered modes including:

a monitoring mode;

a full-off mode; and/or

an update mode.

9. The system of claim 1 , where the control circuitry is configured to control an output of a power generator based on the power source metric indicator.

10. The system of claim 1 , where the electrolyzer includes multiple electrolyzer stacks, where the control circuitry is configured to control a sub-group of the multiple electrolyzer stacks in parallel as a sub-group.

11. The system of claim 1 , where the electrolyzer includes multiple electrolyzer stacks, where the control circuitry is configured to determine an activation order for the multiple electrolyzer stacks based on an operational condition of one or more of the multiple electrolyzer stacks.

12. A method for hydrogen production comprising:

obtaining, by control circuitry of a system, a power source metric indicator;

determining, by the control circuitry, a hydrogen generation profile for a duration based on the power source metric indicator;

determining, by the control circuitry, a selected state from among multiple power states for an electrolyzer based on the hydrogen generation profile and a length of the duration, where the multiple power states comprise:

an inactive state;

an active state; and

a standby state characterized by an operational power level allowing transition to either the inactive state or the active state without transition to an intermediate state, wherein switching between the inactive state and the active state is characterized by an active-inactive transition time, and wherein the active-inactive transition time comprises a minimum time for the electrolyzer to remain in the standby state when switching between the inactive state and the active state; and

sending, by the control circuitry, a signal to a multiple-state power input coupled to the electrolyzer to cause operation of the electrolyzer in the selected state from among the multiple power states, wherein the multiple-state power input switches between the multiple power states for the electrolyzer.

13. The method of claim 12 , further including reverting to the active state from the standby state in less than the active-inactive transition time.

14. The method of claim 12 , where a transition between any two different states of the multiple power states is characterized by an interstate transition time, where the transition between any two different states lasts at least as long as the interstate transition time.

15. The method of claim 14 , further including rejecting a transition to the selected state:

at a time that the transition to the selected state includes the transition between the inactive state and the active state and the duration is below the active-inactive transition time; and/or

at a time that the transition to the selected state includes the transition between any two different states and the duration is below the interstate transition time.

16. The method of claim 14 , where the active state includes one or more power operation modes, the one or more power operation modes including:

a zero-power active mode;

a nominal power active mode;

an autonomous mode; and/or

a manual mode.

17. The method of claim 16 , further including switching between two of the one or more power operation modes in less than the interstate transition time.

18. A product including:

machine-readable media other than a transitory signal; and

instruction stored on the machine-readable media, the instructions, when executed, configured to cause control circuitry to:

obtain a power source metric indicator;

determine a hydrogen generation profile for a duration based on the power source metric indicator;

determine a selected state from among multiple power states for an electrolyzer based on the hydrogen generation profile and a length of the duration, where the multiple power states comprise:

an inactive state;

an active state; and

a standby state characterized by an operational power level allowing transition to either the inactive state or the active state without transition to an intermediate state, wherein switching between the inactive state and the active state is characterized by an active-inactive transition time, and wherein the active-inactive transition time comprises a minimum time for the electrolyzer to remain in the standby state when switching between the inactive state and the active state; and

send a signal to a multiple-state power input coupled to the electrolyzer to cause operation of the electrolyzer in the selected state from among the multiple power states, wherein the multiple-state power input switches between the multiple power states for the electrolyzer.

Assignments (2)
SECURITY INTEREST Recorded Mar 10, 2026
From: ELECTRIC HYDROGEN CO.; ELECTRIC HYDROGEN MANUFACTURING, LLC; ELECTRIC HYDROGEN SERVICES, LLC; ELECTRIC HYDROGEN DEVELOPMENT, LLC; ELECTRIC HYDROGEN PROJECT HILL I, LLC
To: HERCULES CAPITAL, INC., AS AGENT
Reel/Frame 074024/0524 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 30, 2024
From: PANCHULA, ALEX; MATTHEWS, PETER; EAGLESHAM, DAVID
To: ELECTRIC HYDROGEN CO.
Reel/Frame 069079/0513 →
Continuity (2)
Provisional Application 63283043 · Nov 24, 2021
Related Publication 20240263330A1 · Aug 8, 2024