IP Library › Granted Patent US 12,392,399
Granted Patent B2
US 12,392,399 · App. 18/694,296 · Granted Aug 19, 2025

Vehicle drive device with an axial oil guide passage

Inventors: Takatoshi Katayama (Kariya, JP); Nozomu Takahashi (Kariya, JP); Takayoshi Hanai (Kariya, JP); Teppei Yamashita (Kariya, JP); Hiroaki Sanji (Kariya, JP)
Assignee: AISIN CORPORATION
F16H37/0813F16H57/037F16H57/0423F16H57/0441F16H57/045F16H57/0457F16H57/0476F16H57/0483F16H2057/02034F16H2057/02052
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Quick Facts
Patent No.
US 12,392,399
App. No.
18/694,296
Granted
Aug 19, 2025
Kind
B2
Abstract

A vehicle drive device includes an axial oil guide passage that receives oil splashed by a differential input gear and dropping from a meshing portion between the differential input gear and a second counter gear and guides the oil in an axial direction along a third axis to a tooth surface of a first counter gear.

Claims (41)

1. A vehicle drive device, comprising:

a rotary electric machine including a rotor;

a differential gear assembly configured to distribute a driving force transmitted to a differential input gear to a pair of wheels;

a counter gear assembly configured to transmit the driving force between the rotor and the differential input gear;

a case accommodating the rotary electric machine, the differential gear assembly, and the counter gear assembly, wherein:

the rotor is located on a first axis,

a rotor output gear rotatable integrally with the rotor is located on the first axis,

the differential gear assembly is located on a second axis parallel to and different from the first axis, and

the counter gear assembly is located on a third axis parallel to and different from the first axis and the second axis and includes a first counter gear meshing with the rotor output gear and a second counter gear rotatable integrally with the first counter gear and meshing with the differential input gear;

a first catch tank configured to store oil splashed by the differential input gear in response to the rotor rotating in a first rotation direction and to store oil splashed by the first counter gear in response to the rotor rotating in a second rotation direction reverse to the first rotation direction;

a second catch tank configured to store oil splashed by the first counter gear in response to the rotor rotating in the second rotation direction, wherein the first catch tank and the second catch tank are aligned in a vertical direction and at least partially overlap each other when viewed in the vertical direction, and the second catch tank is at a lower position than the first catch tank; and

an axial oil guide passage configured to receive oil splashed by the differential input gear and dropping from a meshing portion between the differential input gear and the second counter gear and guide the oil in an axial direction along the third axis to a tooth surface of the first counter gear.

2. The vehicle drive device according to claim 1 , wherein

the case includes an oil reservoir located in a lower portion of the case to store oil, and

the first counter gear includes a lowest portion located at a higher position than an oil surface at a lowest level in the oil reservoir.

3. The vehicle drive device according to claim 2 , wherein

the rotor includes a lowest portion located at a higher position than an oil surface in the oil reservoir in a steady rotation state in which the rotor, the counter gear assembly, and the differential gear assembly rotate.

4. The vehicle drive device according to claim 3 , wherein

the first counter gear includes a lowest portion at a higher position than the lowest portion of the rotor.

5. The vehicle drive device according to claim 2 , further comprising:

an oil pump configured to suck and discharge the oil stored in the oil reservoir to supply the oil to at least the rotary electric machine, and

the oil pump is at a lower position than the counter gear assembly and at least partially overlaps the counter gear assembly when viewed vertically.

6. The vehicle drive device according to claim 1 , wherein

the axial oil guide passage has a gutter shape protruding in the axial direction from a wall surface of the case extending in a vertical direction, and the axial oil guide passage overlaps the meshing portion between the differential input gear and the second counter gear when viewed vertically.

7. The vehicle drive device according to claim 1 , further comprising:

an oil receiver located below the first counter gear to temporarily store oil supplied from the axial oil guide passage,

wherein the axial oil guide passage overlaps the oil receiver when viewed vertically.

8. The vehicle drive device according to claim 1 , further comprising:

a catch tank comprising the first catch tank and the second catch tank configured to store oil splashed by the first counter gear and supply oil to a target space including a target portion to which the oil is supplied.

9. A vehicle drive device, comprising:

a rotary electric machine including a rotor;

a differential gear assembly configured to distribute a driving force transmitted to a differential input gear to a pair of wheels;

a counter gear assembly configured to transmit the driving force between the rotor and the differential input gear;

a case accommodating the rotary electric machine, the differential gear assembly, and the counter gear assembly, wherein:

the rotor is located on a first axis,

a rotor output gear rotatable integrally with the rotor is located on the first axis,

the differential gear assembly is located on a second axis parallel to and different from the first axis, and

the counter gear assembly is located on a third axis parallel to and different from the first axis and the second axis and includes a first counter gear meshing with the rotor output gear and a second counter gear rotatable integrally with the first counter gear and meshing with the differential input gear;

a first catch tank configured to store oil splashed by the differential input gear in response to the rotor rotating in a first rotation direction and to store oil splashed by the first counter gear in response to the rotor rotating in a second rotation direction reverse to the first rotation direction;

a second catch tank configured to store oil splashed by the first counter gear in response to the rotor rotating in the second rotation direction, wherein the second catch tank is at a lower position than the first catch tank; and

an axial oil guide passage configured to receive oil splashed by the differential input gear and dropping from a meshing portion between the differential input gear and the second counter gear and guide the oil in an axial direction along the third axis to a tooth surface of the first counter gear.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2024
From: KATAYAMA, TAKATOSHI; TAKAHASHI, NOZOMU; HANAI, TAKAYOSHI; YAMASHITA, TEPPEI; SANJI, HIROAKI
To: AISIN CORPORATION
Reel/Frame 066861/0219 →
Priority Claims (1)
JP 2021-158219 · Sep 28, 2021 · national
Continuity (1)
Related Publication 20240401679A1 · Dec 5, 2024
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