Adapter dustcap with built-in cleaner
A dustcap comprises a body having a cylindrical portion configured to receive a ferrule of an optical fiber connector, and an end portion opposite the cylindrical portion. The end portion includes a receptacle. The dustcap has a built-in cleaner disposed within the receptacle. The dustcap further comprises a removable cover configured to couple to the end portion of the dustcap. In another embodiment, the end portion includes a flat surface, the cleaner is disposed on the flat surface of the end portion, and the cover is configured to receive the end portion of the dustcap. In another embodiment, the cover has a receptacle and the cleaner is disposed within the receptacle, whereas the body comprises an end portion configured to receive at least a portion of the cover with the built-in cleaner. Embodiments encompass adapter dustcaps and adapter dustcap assemblies having built-in cleaners and alignment portions.
1 . An adapter dustcap comprising:
a body comprising a dust cover connection portion configured to couple to a handle of dust cover of an optical fiber adapter, and an end portion opposite the dust cover connection portion, wherein the end portion includes a receptacle, wherein the dust cover of the optical fiber adapter is configured to be disposed between the body and a ferrule of an optical fiber connector;
a cleaner disposed within the receptacle;
an alignment portion disposed within the receptacle, the alignment portion comprising a toroidal shape and an aperture therethrough sized to receive and align a ferrule of an optical fiber connector within the receptacle; and
a sealing cover configured to removably couple to the end portion of the body or to the alignment portion.
2 . The adapter dustcap of claim 1 , wherein the dust cover connection portion is further configured to snap attach to the dust cover of the optical fiber adapter.
3 . The adapter dustcap of claim 1 , wherein the dust cover connection portion comprises a plurality of tabs configured to snap attach to the dust cover of the optical fiber adapter.
4 . The adapter dustcap of claim 1 , wherein the dust cover connection portion is further configured to snap attach to the handle of the dust cover of the optical fiber adapter.
5 . The adapter dustcap of claim 1 , wherein the dust cover connection portion comprises a plurality of tabs configured to snap attach to the handle of the dust cover of the optical fiber adapter.
6 . The adapter dustcap of claim 1 , wherein the body further comprises a divider between the dust cover connection portion and the end portion of the body.
7 . The adapter dustcap of claim 1 , wherein the alignment portion is configured to align the ferrule perpendicularly to a surface of the cleaner.
8 . The adapter dustcap of claim 1 , wherein the cleaner is located between a bottom surface of the alignment portion and a bottom surface of the receptacle.
9 . The adapter dustcap of claim 1 , wherein the receptacle includes one or more recesses and the alignment portion includes one or more protrusions, each of the one or more recesses being configured to receive and retain a corresponding one of the one or more protrusions.
10 . An adapter dustcap assembly comprising:
a body comprising an adapter connection portion configured to couple to an optical fiber adapter, and an end portion opposite the adapter connection portion, wherein the end portion includes a receptacle, and wherein the optical fiber adapter is configured to be disposed between the body and a ferrule of an optical fiber connector;
a cleaner disposed within the receptacle;
an alignment portion disposed within the receptacle, the alignment portion comprising a toroidal shape and an aperture therethrough sized to receive and align a ferrule of an optical fiber connector within the receptacle; and
a sealing cover configured to removably couple to the end portion of the body or to the alignment portion.
11 . The adapter dustcap assembly of claim 10 , wherein the alignment portion is configured to align the ferrule perpendicularly to a surface of the cleaner.
12 . The adapter dustcap assembly of claim 10 , wherein the cleaner is located between a bottom surface of the alignment portion and a bottom surface of the receptacle.
13 . The adapter dustcap assembly of claim 10 , wherein the receptacle includes one or more recesses and the alignment portion includes one or more protrusions, each of the one or more recesses being configured to receive and retain a corresponding one of the one or more protrusions.
14 . A method for manufacturing an adapter dustcap, the method comprising:
providing an adapter dustcap body, wherein the adapter dustcap body comprises a dust cover connection portion configured to couple to a dust cover of an optical fiber adapter, and wherein the end portion of the adapter dustcap body is opposite the dust cover connection portion, and wherein the dust cover is configured to be disposed between the adapter dustcap body and a ferrule of an optical fiber connector;
inserting a cleaner and an alignment portion into a receptacle of an end portion of the adapter dustcap body such that the cleaner is located between a bottom surface of the alignment portion and a bottom surface of the receptacle, wherein the alignment portion comprises a toroidal shape and an aperture therethrough sized to receive and align a ferrule of an optical fiber connector within the receptacle; and
removably coupling a sealing cover to the end portion of the adapter dustcap body or to the alignment portion.
15 . The method of claim 14 , wherein the dust cover connection portion comprises a plurality of tabs configured to snap attach to the dust cover of the optical fiber adapter.
16 . The method of claim 14 , wherein the dust cover connection portion comprises a plurality of tabs configured to snap attach to the handle of the dust cover of the optical fiber adapter.
17 . The method of claim 14 , wherein the alignment portion is configured to align the ferrule perpendicularly to a surface of the cleaner.
18 . The method of claim 14 , wherein the receptacle includes one or more recesses and the alignment portion includes one or more protrusions, and wherein the method further comprises receiving and retaining, by each of the one or more recesses, a corresponding one of the one or more protrusions.
19 . The method of claim 14 , further comprising applying the cleaner to the bottom surface of the alignment portion prior to the inserting step.