IP Library › Granted Patent US 12,419,626
Granted Patent B2
US 12,419,626 · App. 18/747,777 · Granted Sep 23, 2025

Bone distraction devices and methods of using same

Inventor: Eric Chevalier (Arras, FR)
Assignee: NuVasive, Inc.
A61B17/025A61B2017/00075A61B2017/00221A61B2017/00407A61B2017/00867A61B2503/06A61B2562/0204
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Quick Facts
Patent No.
US 12,419,626
App. No.
18/747,777
Granted
Sep 23, 2025
Kind
B2
Abstract

The present disclosure provides implantable bone distraction devices and methods of using same to elongate a bone.

Claims (26)

1. A method of lengthening a bone in a subject, the method comprising:

anchoring a first block portion ( 3 ) of a subcutaneous bone distraction device ( 1 ) to a first bone section of the bone ( 2 );

anchoring a second block portion ( 3 ′) of the subcutaneous bone distraction device ( 1 ) to a second bone section of the bone ( 2 ′);

actuating a push button expansion system ( 5 ′- 6 - 7 - 8 - 8 ′) of the subcutaneous bone distraction device to incrementally and slidably advance the second block portion ( 3 ′) along a pair of opposing rails ( 3 a ) of the first block portion ( 3 );

waiting a length of time;

thereafter actuating the push button expansion system ( 5 ′- 6 - 7 - 8 - 8 ′) to incrementally and slidably advance the second block portion ( 3 ′) along the pair of opposing rails ( 3 a ) of the first block portion ( 3 ); and

repeating the steps of waiting a length of time and thereafter actuating the push button expansion system until the bone has been lengthened to a desired length;

wherein the push button expansion system ( 5 ′- 6 - 7 - 8 - 8 ′) comprises an actuator ( 7 ) for receiving an activation force from a user, a floating element ( 6 ) for transferring input from the actuator ( 7 ) into lateral motion, a second locking pawl ( 5 ′) associated with the floating element ( 6 ) and with a pair of opposing ratchet sections ( 4 ) of the first block portion ( 3 ), a first energy storage element ( 8 ) associated with the floating element ( 6 ) for returning the floating element ( 6 ) to an initial position, and a second energy storage element ( 8 ′) for returning the actuator ( 7 ) to the initial position after receiving the activation force from the user.

2. The method of claim 1 , wherein the pair of opposed ratchets ( 4 ) enable the incremental and sliding advancement of the second block portion ( 3 ′) upon activation of the push button expansion system ( 5 ′- 6 - 7 - 8 - 8 ′).

3. The method of claim 1 , wherein the second block portion ( 3 ′) further comprises a first locking pawl ( 5 ) for engaging a pair of opposed ratchets ( 4 ).

4. The method of claim 1 , wherein each activation of the push button expansion system ( 5 ′- 6 - 7 - 8 - 8 ′) expands the second block portion ( 3 ′) along the pair of opposing rails ( 3 a ) by no more than 0.25 mm.

5. The method of claim 1 , wherein each activation of the push button expansion system ( 5 ′- 6 - 7 - 8 - 8 ′) expands the second block portion ( 3 ′) along the pair of opposing rails ( 3 a ) by no more than 0.2 mm.

6. The method of claim 1 , wherein each activation of the push button expansion system ( 5 ′- 6 - 7 - 8 - 8 ′) expands the second block portion ( 3 ′) along the pair of opposing rails ( 3 a ) by no more than 0.15 mm.

7. The method of claim 1 , wherein each activation of the push button expansion system ( 5 ′- 6 - 7 - 8 - 8 ′) expands the second block portion ( 3 ′) along the pair of opposing rails ( 3 a ) by no more than 0.1 mm.

8. The method of claim 1 , further comprising performing an osteotomy on the bone to separate the first bone section ( 2 ) from the second bone section ( 2 ′) before the steps of anchoring the first block portion ( 3 ) of the subcutaneous bone distraction device ( 1 ) to the first bone section ( 2 ) and anchoring the second block portion ( 3 ′) of the subcutaneous bone distraction device ( 1 ) to the second bone section ( 2 ′).

9. The method of claim 1 , further comprising, after the bone has been lengthened to a desired length, removing the first block portion ( 3 ) from the first bone section ( 2 ) and removing the second block portion ( 3 ′) from the second bone section ( 2 ′).

10. The method of claim 1 , further comprising determining an extent of callus growth between the first bone section ( 2 ) and the second bone section ( 2 ′) after the step of actuating the push button expansion system ( 5 ′- 6 - 7 - 8 - 8 ′) and the step of thereafter actuating the push button expansion system ( 5 ′- 6 - 7 - 8 - 8 ′), wherein the step of thereafter actuating the push button expansion system ( 5 ′- 6 - 7 - 8 - 8 ′) occurs only after the extent of callus growth is determined to be sufficient.

11. The method of claim 10 , wherein the step of determining the extent of callus growth comprises obtaining callus stiffness information from at least one sensor in wireless communication with a data receiving device.

12. The method of claim 11 , wherein the at least one sensor comprises a first sensor associated with the first locking pawl ( 5 ) and a second sensor ( 9 ′) associated with the second locking pawl ( 5 ′).

13. The method of claim 11 , wherein the at least one sensor comprises a force sensor ( 10 ) associated with the first locking pawl ( 5 ).

14. The method of claim 11 , wherein the at least one sensor comprises a bone regeneration sensor ( 11 ) associated with the first block portion ( 3 ) or with the second block portion ( 3 ′) for determining the callus stiffness.

15. The method of claim 14 , wherein the bone regeneration sensor ( 11 ) is a vibration sensor.

16. The method of claim 14 , wherein the bone regeneration sensor ( 11 ) is an acoustic emission sensor.

17. The method of claim 14 , wherein the bone regeneration sensor ( 11 ) is a dielectric sensor.

18. The method of claim 11 , wherein the at least one sensor comprises a plurality of bone regeneration sensors ( 12 ) associated with the first block portion ( 3 ) or with the second block portion ( 3 ′).

19. The method of claim 18 , wherein the plurality of bone regeneration sensors ( 12 ) is positioned along a length of the first block portion ( 3 ) or along a length of the second block portion ( 3 ′).

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2024
From: ENDOTACT, INC.
To: SMALL BONE LENGTHENING, LLC
Reel/Frame 067778/0177 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2024
From: CHEVALIER, ERIC
To: ENDOTACT, INC.
Reel/Frame 067778/0463 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2024
From: SMALL BONE LENGTHENING, LLC
To: NUVASIVE, INC.
Reel/Frame 067778/0791 →
Continuity (4)
Continuation 17294418
Provisional Application 62768814 · Nov 16, 2018
Provisional Application 62768819 · Nov 16, 2018
Related Publication 20240341743A1 · Oct 17, 2024
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