IP Library › Patent Application 18757489
Patent Application
App. No. 18/757,489

APPARATUS AND METHODS OF PREVENTING POWER OUTAGES

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Quick Facts
Patent No.
US None
App. No.
18/757,489
Abstract

An apparatus configured to prevent electrical outages is provided herein. Methods of coating a transformer in an insulator coating are also provided herein. In various exemplary embodiments. the apparatus comprises an insulator configured to prevent an electrically charged animal or debris from contacting a grounded surface of a transformer.

Claims (79)

1 . An apparatus for preventing power outages comprising:

an insulator, wherein the insulator comprises a non-conductive material, a bushing port, and a means for reversibly securing the insulator to a transformer, and the insulator is configured to completely cover a top surface of the transformer;

wherein the insulator is configured to prevent an electrically charged animal or debris from contacting a grounded surface of the transformer.

2 . The apparatus of claim 1 , wherein the insulator is configured to be able to be installed safely on an energized transformer without deenergizing the transformer.

3 . The apparatus of claim 1 , wherein the means for reversibly securing the insulator to the transformer comprises a latch, a buckle, a clamp, a clasp, a side release buckle, a carabiner, a snap-fit, a friction fit, a hook and loop connector, a button and eye, a cam lock, a post and keyhole, a press-fitting, a thread locking, a snap, a spring-loaded pins, or a combination thereof.

4 . The apparatus of claim 3 , wherein the means for reversibly securing the insulator to the transformer secures the insulator to itself.

5 . The apparatus of claim 1 , wherein the non-conductive material comprises paper, glass, fabric, rubber, porcelain, ceramic, plastic, or a combination thereof.

6 . The apparatus of claim 1 , wherein the insulator comprises a sidewall configured to extend down a portion of at least one side of the transformer.

7 . The apparatus of claim 1 , wherein the insulator is configured to rest gravitationally upon the top surface of the transformer.

8 . The apparatus of claim 1 , further comprising an enclosure configured to surround at least one bushing.

9 . The apparatus of claim 8 , wherein the enclosure is configured to be integral with the insulator.

10 . The apparatus of claim 1 , wherein the bushing port comprises a hole, gap, notch, channel, or combination thereof extending therethrough, wherein the bushing port comprises a configuration that is complimentary to that of at least one bushing, and is configured to permit the least one bushing to extend through the insulator.

11 . The apparatus of claim 10 , wherein:

the at least one bushing port comprises a customizable size, a customizable shape, or a combination thereof; and

the insulator comprises a means for selecting the customizable size, customizable shape, or a combination thereof,

wherein the customizable size and the customizable shape are complimentary to that of the bushing such that the bushing is able to extend through the insulator.

12 . The apparatus of claim 11 , wherein the means for selecting comprises:

a perforation, wherein the perforation forms a perimeter around the customizable size and customizable shape;

a threadable portion configured to reversibly secure the customizable size and customizable shape thereto, wherein the customizable size and customizable shape comprise threads that are complementary to that of the threadable portion; or

a combination thereof.

13 . The apparatus of claim 11 , wherein the apparatus comprises up to twenty bushing ports.

14 . The apparatus of claim 1 , wherein the insulator comprises a shape, size, and configuration that is molded to fit any commercially available transformer.

15 . The apparatus of claim 1 , wherein the insulator comprises a thickness between about 1/32 of an inch up to about ½ of an inch.

16 . The apparatus of claim 15 , wherein the insulator comprises a thickness of between about 1/16 of an inch to about ¼ of an inch.

17 . The apparatus of claim 16 , wherein the insulator comprises a thickness of about 1/32 of an inch.

18 . The apparatus of claim 1 , wherein the insulator comprises a surface area that is sufficient to cover the top surface of a transformer comprising a kilovolt (KV) rating of about 1 KV or more.

19 . The apparatus of claim 1 , wherein the insulator comprises a surface area that is sufficient to cover the top surface of a transformer comprising a kilovolt (KV) rating of up to about 1,000 KV.

20 . The apparatus of claim 1 , wherein the insulator comprises a surface area that is sufficient to cover the top surface of a transformer comprising a kilovolt (KV) rating of any one or more of the following: about 1 KV, about 5KV, about 10 KV, about 15 KV, about 25 KV, about 37.5 KV, about 50 KV, about 75 KV, and about 100 KV.

21 . The apparatus of claim 1 , wherein the insulator comprises a diameter or length of between about 1 inch and about 1,000 inches.

22 . The apparatus of claim 1 , wherein

the animal comprises a mammal, reptile, bird, or a combination thereof; and

the debris comprises a foreign object or rubble resulting from accidental contact by a human, a natural disaster, a terrorist attack, criminal acts, or a combination thereof.

23 . The apparatus of claim 22 , wherein:

the mammal comprises a primate, a rodent, a raccoon, a feline, a bear, a marsupial, or a combination thereof;

the bird comprises an owl, a raptor, waterfowl, a dove, a pigeon, a parrot, a parakeet, a cockatoo, a pelican, a seagull, a hawk, an eagle, a falcon, a vulture, a perching bird, or a combination thereof; and

the reptile comprises a snake, a lizard, or a combination thereof.

24 . The apparatus of claim 23 , wherein

the primate comprises a human, monkey, a chimpanzee, a gorilla, an orangutan, or a combination thereof;

the rodent comprises a squirrel, a mouse, a rat, or a combination thereof;

the feline comprises a house cat, a wild cat, or a combination thereof; and

the marsupial comprises an opossum.

25 . An apparatus for preventing power outages, the apparatus comprising:

an insulator comprising a non-conductive material shaped with a side wall extending downwards;

a bushing port in insulator corresponding to a location of a bushing of a transformer;

wherein the insulator has an open configuration in which it is removeable from the transformer and a closed configuration in which it secures onto the bushing extending through the bushing port.

26 . The apparatus of claim 25 , wherein the non-conductive material is sloped or convex over the top of the transformer.

27 . The apparatus of claim 25 , wherein the non-conductive material is conical.

28 . The apparatus of claim 25 , wherein the bushing port is at the highest point of the insulator.

29 . The apparatus of claim 25 , wherein an opening of the bushing port is designed to fit snugly around an outer diameter or an inner diameter of the bushing.

30 . The apparatus of claim 29 , wherein the transformer is configured to be attached to the bushing port of the transformer and is not required to be separately fastened to the transformer.

31 . The apparatus of claim 25 , wherein the insulator is marked for material removal corresponding to additional bushings.

32 . The apparatus of claim 25 , wherein the transformer has two flaps that secure together around the bushing port.

33 . The apparatus of claim 25 , wherein the transformer has two sides that secure together around the bushing port.

34 . The apparatus of claim 25 , further comprising spacers extending from a lower or inside surface of the insulator that define an insulative air gap between the lower surface of the insulator and a top surface of the transformer.

35 . The apparatus of claim 25 , wherein the transformer is configured to rest on the top surface of the transformer.

36 . The apparatus of claim 25 , further comprising perforated bushing ports that can be removed from the insulator corresponding to additional bushing locations.

37 . The apparatus of claim 25 , wherein the transformer is pole mounted and is operable to step down voltage from a standard three-phase overhead powerline system to a residential voltage.

38 . The apparatus of claim 25 , wherein the insulator is at least ⅛ inches thick.

39 . A method of retrofitting an installed transformer with a metal casing, the method comprising the steps:

providing an insulator with a bushing port and a side wall;

placing and securing the insulator over the top of the installed transformer casing until

the insulator covers the top of the installed transformer,

the bushing port allows access to a bushing of the transformer, and

the side wall extends down a side of the installed transformer from the top of the transformer.

40 . The method of claim 39 , further comprising steps of

removing the insulator from the installed transformer,

connecting an electrical line to the installed transformer, and

reinstalling the insulator on top of the installed transformer with the bushing port allowing a connection from the electrical line to the bushing.

41 . The method of claim 39 , further comprising the step of punching out an additional bushing port in the insulator, wherein the step of placing and securing includes the additional bushing port allowing access to an additional bushing of the installed transformer.

42 . The method of claim 39 , wherein the step of placing and securing includes placing a left part and a right part of the insulator around different sides of the bushing before securing the insulator around the installed transformer.

43 . The method of claim 39 , wherein the step of placing and securing includes securing the insulator to itself with a fastener.

44 . A method of applying an insulator coating to a transformer, the method comprising: pumping a

fluid insulator coating to a coating apparatus such that the fluid insulator coating flows therethrough;

passing at least one surface of a transformer under or through the coating apparatus such that the fluid insulator coating is applied to the at least one surface of the transformer; and

permitting the insulator coating to dry on the at least one surface of the transformer.

45 . The method of claim 44 , wherein the step of passing the at least one surface of the transformer under or through the coating apparatus is repeated at least one time, at least two times, at least three times, at least four times, at least five times, at least six times, at least seven times, at least eight times, at least nine times, or at least ten times.

46 . The method of claim 44 , wherein the step of passing the at least one surface of the transformer under or through the coating apparatus is repeated a sufficient number of times until the insulator coating comprises a thickness of between about 1/32 of an inch up to about ½ of an inch.

47 . An apparatus formed by the method of claim 44 , wherein the insulator coating comprises a uniform consistency and thickness across the surface of the transformer.

48 . An apparatus formed by the method of claim 44 , wherein the insulator coating comprises at least one of parylene N, parylene C, acrylic, epoxy, silicone and urethane.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2024
From: MCHENRY, LARRY
To: WRIGHT WAY COMPANY INC
Reel/Frame 067959/0872 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2024
From: WRIGHT WAY COMPANY INC
To: MW HOLDINGS GROUP, LLC
Reel/Frame 067960/0048 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2024
From: MW HOLDINGS GROUP, LLC
To: POWER GRID PROFESSIONALS INC
Reel/Frame 067960/0154 →