IP Library › Granted Patent US 12,297,717
Granted Patent B1
US 12,297,717 · App. 18/765,137 · Granted May 13, 2025

Systems and methods for temperature tracking and detection of leaks

Inventor: Marlon J. Tesla (Katy, TX)
Assignee: Tesla Subsea Inc.
E21B41/0007F17D5/06G01M3/002
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Quick Facts
Patent No.
US 12,297,717
App. No.
18/765,137
Granted
May 13, 2025
Kind
B1
Abstract

A method of detecting a leak in a production, drilling, or export system including a control system including at least one temperature transmitter. The method includes detecting the operating temperature of production fluid. The method also includes activating a temperature tracking system if the operating temperature of the production fluid exceeds a minimum temperature threshold. The method further includes determining if the operating temperature has reached a steady state operating temperature for a predetermined stability period. The method also includes arming the temperature tracking system by determining a temperature zone that extends above and below the steady state operating temperature of the production fluid. The method further includes continuously determining if the operating temperature is within the temperature zone. The method also includes indicating to an operator a potential of a leak in the production, drilling, or export system if the operating temperature deviates from the temperature zone.

Claims (38)

1. A method of detecting a leak in a production, drilling, or export system comprising a control system comprising at least one temperature transmitter configured to detect an operating temperature of the production, drilling, or export system, the method comprising:

detecting the operating temperature of a production fluid within the production, drilling, or export system using the at least one temperature transmitter;

activating a temperature tracking system if the operating temperature of the production fluid exceeds a minimum temperature threshold;

determining if the operating temperature has reached a steady state operating temperature for a predetermined stability period using a second differential of the operating temperature of the production fluid;

arming the temperature tracking system by determining a temperature zone that extends above and below the steady state operating temperature of the production fluid;

continuously determining if the operating temperature is within the temperature zone; and

indicating to an operator a potential of a leak in the production, drilling, or export system if the operating temperature deviates from the temperature zone.

2. The method of claim 1 , wherein arming the temperature tracking system by determining a temperature zone that extends above and below the steady state operating temperature of the production fluid comprises arming the temperature tracking system by determining a lower limit temperature below the steady state operating temperature of the production fluid lower limit temperature.

3. The method of claim 2 , wherein arming the temperature tracking system by determining a temperature zone that extends above and below the steady state operating temperature of the production fluid comprises arming the temperature tracking system by determining an upper limit temperature above the steady state operating temperature of the production fluid lower limit temperature.

4. The method of claim 3 , wherein indicating to an operator a potential of a leak in the production, drilling, or export system if the operating temperature deviates from the temperature zone comprises indicating to an operator a potential of a leak in the production, drilling, or export system if the operating temperature exceeds the upper temperature limit or is less than the lower temperature limit.

5. The method of claim 4 , further comprising initiating an alarm if the operating temperature exceeds the upper temperature limit or is less than the lower temperature limit.

6. The method of claim 1 , wherein arming the temperature tracking system comprises manually arming the temperature tracking system by the operator.

7. The method of claim 1 , wherein arming the temperature tracking system comprises automatically arming the temperature tracking system.

8. The method of claim 1 , wherein determining if the operating temperature has reached a steady state operating temperature for a predetermined stability period comprises determining a rate of temperature change of the operating temperature.

9. The method of claim 8 , further comprising determining whether the rate of temperature change of the operating temperature is lower than a stability rate of change threshold of the operating temperature.

10. The method of claim 9 , further comprising activating the temperature tracking system if the rate of temperature change of the operating temperature is lower than the stability rate of change threshold of the operating temperature.

11. A method of detecting a leak in a production, drilling, or export system comprising a control system comprising at least one temperature transmitter configured to detect an operating temperature of the production, drilling, or export system, the method comprising:

detecting the operating temperature of production fluid within the production, drilling, or export system using the at least one temperature transmitter;

activating a temperature tracking system if the operating temperature of the production fluid exceeds a minimum temperature threshold;

determining if the operating temperature has reached a steady state operating temperature for a predetermined stability period using a second differential of the operating temperature of the production fluid;

automatically arming the temperature tracking system by determining a lower limit temperature below the steady state operating temperature of the production fluid lower limit temperature and an upper limit temperature above the steady state operating temperature of the production fluid lower limit temperature to define a temperature zone;

continuously determining if the operating temperature is within the temperature zone; and

indicating to an operator a potential of a leak in the production, drilling, or export system if the operating temperature exceeds the upper temperature limit or is less than the lower temperature limit.

12. The method of claim 11 , further comprising initiating an alarm if the operating temperature exceeds the upper temperature limit or is less than the lower temperature limit.

13. The method of claim 11 , wherein determining if the operating temperature has reached a steady state operating temperature for a predetermined stability period comprises determining a rate of temperature change of the operating temperature.

14. The method of claim 13 , further comprising determining whether the rate of temperature change of the operating temperature is lower than a stability rate of change threshold of the operating temperature.

15. The method of claim 14 , further comprising activating the temperature tracking system if the rate of temperature change of the operating temperature is lower than the stability rate of change threshold of the operating temperature.

16. A method of detecting a leak in a production, drilling, or export system comprising a control system comprising at least one temperature transmitter configured to detect an operating temperature of the production, drilling, or export system, the method comprising:

detecting the operating temperature of production fluid within the production, drilling, or export system using the at least one temperature transmitter;

activating a temperature tracking system if the operating temperature of the production fluid exceeds a minimum temperature threshold;

determining if the operating temperature has reached a steady state operating temperature for a predetermined stability period using a second differential of the operating temperature of the production fluid;

automatically arming the temperature tracking system by determining a lower limit temperature below the steady state operating temperature of the production fluid lower limit temperature and an upper limit temperature above the steady state operating temperature of the production fluid lower limit temperature to define a temperature zone;

continuously determining if the operating temperature is within the temperature zone; and

initiating an alarm if the operating temperature exceeds the upper temperature limit or is less than the lower temperature limit.

17. The method of claim 16 , further comprising determining a probability of a leaking in the production, drilling, or export system based on whether the operating temperature exceeds the upper temperature limit or is less than the lower temperature limit.

18. The method of claim 16 , further comprising alerting an operator if the operating temperature exceeds the upper temperature limit or is less than the lower temperature limit.

19. The method of claim 16 , wherein determining if the operating temperature has reached a steady state operating temperature for a predetermined stability period comprises determining a rate of temperature change of the operating temperature.

20. The method of claim 19 , further comprising determining whether the rate of temperature change of the operating temperature is lower than a stability rate of change threshold of the operating temperature.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 27, 2025
From: TESLA, MARLON J.
To: TESLA SUBSEA INC.
Reel/Frame 070348/0518 →
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