IP Library Granted Patent US 12,679,708
Granted Patent B2
US 12,679,708 · App. 18/767,509 · Granted Jul 14, 2026

Materials handling and other vehicles with functional responses to runtime calculation

Inventors: Roland Muller (Feldkirchen, DE); Mingzhi Ma (Jiangsu, CN); Bin Feng Sha (Jiang Su, CN)
Assignee: CROWN EQUIPMENT CORPORATION
B66F9/24B60L1/00B60L15/20B60L2240/54G07C5/004
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,679,708
App. No.
18/767,509
Granted
Jul 14, 2026
Kind
B2
Abstract

Battery management systems, removable battery assemblies with integrated battery management systems, and vehicles are provided for implementing the various runtime calculations disclosed herein. A vehicle, which may be a materials handling vehicle, is provided comprising a drive subsystem, a removable battery assembly, and vehicle control hardware. The battery assembly comprises a battery management system programmed to input or generate a state of charge signal representing a state of charge SOC of the battery assembly, implement a first EWMA signal filter F 1 to calculate a succession of contemporary current calculations I C , implement a second EWMA signal filter F 2 to calculate a runtime current I R , wherein the runtime current calculation I R comprises the contemporary current calculations I C from the first EWMA signal filter F 1 , and implement a remaining runtime calculation such that the vehicle control hardware responds functionally to the runtime calculation.

Claims (101)

1 . A removable battery assembly comprising a battery cell storing electrical energy, a visual display on the battery assembly, and a battery management system that is programmed to:

input or generate a state of charge signal representing a state of charge (SOC) of the battery assembly;

implement a first Exponentially Weighted Moving Average (EWMA) signal filter F 1 to calculate a succession ( 0 I C , 1 I C , 2 I C , . . . ) of contemporary current calculations I C wherein the contemporary current calculations advance by a time interval t 1 and comprise

I

C

=

[

(

A

×

β

1

)

]

+

[

B

×

(

1

-

β

1

)

]

and wherein A comprises an average current load on the battery over the time interval t 1 , B comprises a predetermined current load or a historic EWMA current calculation that precedes the average current load of A, temporally, and β 1 comprises a first weighting parameter;

implement a second EWMA signal filter F 2 to calculate a runtime current I R , wherein the runtime current calculation comprises

I

R

=

[

(

C

×

β

2

)

]

+

[

D

×

(

1

-

β

2

)

]

and where C comprises an average, over a time envelope t E , of a plurality of the succession ( 0 I C , 1 I C , 2 I C , . . . ) of contemporary current calculations I C from the first EWMA signal filter F 1 , D comprises a historic EWMA current calculation that precedes temporally at least one of the plurality of the succession ( 0 I C , 1 I C , 2 I C , . . . ) of contemporary current calculations I C from the first EWMA signal filter F 1 , and β 2 comprises a second weighting parameter; and

implement a remaining runtime calculation R comprising

R

=

SOC

/

I

R

wherein the visual display on the battery assembly is configured to automatically change as a function of the runtime calculation R.

2 . The removable battery assembly of claim 1 wherein the visual display on the battery comprises a visual runtime display that is configured to progressively change as a function of the runtime calculation R.

3 . The removable battery assembly of claim 1 wherein the battery management system is programmed to reduce the time envelope tr of the second EWMA signal filter F 2 when the SOC of the battery assembly falls below a first SOC threshold.

4 . The removable battery assembly of claim 3 wherein the battery management system is programmed to further reduce the time envelope tr of the second EWMA signal filter F 2 when the SOC of the battery assembly falls below a second SOC threshold that is lower than the first SOC threshold.

5 . The removable battery assembly of claim 4 wherein the first SOC threshold is between approximately 10% and approximately 30% and the second SOC threshold is between approximately 5% and approximately 20%.

6 . The removable battery assembly of claim 1 wherein:

β

2

<

β

1

.

7 . The removable battery assembly of claim 1 wherein:

1.5

β

2

<

β

1

.

8 . The removable battery assembly of claim 1 wherein the battery management system is programmed to implement the first EWMA signal filter F 1 with B comprising a historic EWMA current calculation that is an average of the average current load A and one or more previously calculated EWMAs of battery assembly current load.

9 . The removable battery assembly of claim 1 wherein the battery management system is programmed to calculate successive runtime currents IR 1 , IR 2 , IR 3 , etc., by temporally advancing sampling periods associated with the average C and the historic EWMA current calculation D of the second EWMA signal filter F 2 .

10 . The removable battery assembly of claim 9 wherein the sampling periods associated with the average C and the historic EWMA current calculation D of the second EWMA signal filter F 2 are both advanced by the time interval t 1 to calculate the successive runtime currents IR 1 , IR 2 , IR 3 , etc.

11 . The removable battery assembly of claim 1 wherein:

the battery management system is programmed to implement the first EWMA signal filter F 1 with B comprising a historic EWMA current calculation that is an average of the average current load A and one or more previously calculated EWMAs of battery assembly current load;

the battery management system is programmed to calculate successive runtime currents IR 1 , IR 2 , IR 3 , etc., by temporally advancing sampling periods associated with the average C and the historic EWMA current calculation D of the second EWMA signal filter F 2 ; and

the sampling periods associated with the average C and the historic EWMA current calculation D of the second EWMA signal filter F 2 are both advanced by the time interval t 1 to calculate the successive runtime currents IR 1 , IR 2 , IR 3 , etc.

12 . A removable battery assembly comprising a battery cell storing electrical energy, a visual display on the battery assembly, and a battery management system that is programmed to:

input or generate a state of charge signal representing a state of charge (SOC) of the battery assembly,

implement a first Exponentially Weighted Moving Average (EWMA) signal filter F 1 to calculate a succession ( 0 I C , 1 I C , 2 I C , . . . ) of contemporary current calculations I C ,

implement a second EWMA signal filter F 2 to calculate a runtime current I R , wherein the runtime current calculation I R comprises the contemporary current calculations I C from the first EWMA signal filter F 1 , and

implement a remaining runtime calculation R comprising

R

=

S

O

C

/

I

R

wherein the visual display on the battery assembly is configured to automatically change as a function of the runtime calculation R.

13 . The removable battery assembly of claim 12 wherein the visual display on the battery comprises a visual runtime display that is configured to progressively change as a function of the runtime calculation R.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2024
From: CROWN EQUIPMENT (SUZHOU) CO., LTD.
To: CROWN EQUIPMENT CORPORATION
Reel/Frame 067962/0020 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2024
From: CROWN GABELSTAPLER GMBH & CO. KG
To: CROWN EQUIPMENT CORPORATION
Reel/Frame 067962/0259 →
EMPLOYMENT AGREEMENT Recorded Jul 11, 2024
From: MA, MINGZHI
To: CROWN EQUIPMENT (SUZHOU) CO., LTD.
Reel/Frame 068283/0118 →
EMPLOYMENT AGREEMENT Recorded Jul 11, 2024
From: SHA, BIN FENG
To: CROWN EQUIPMENT (SUZHOU) CO., LTD.
Reel/Frame 068283/0229 →
EMPLOYMENT AGREEMENT Recorded Jul 11, 2024
From: MULLER, ROLAND
To: CROWN GABELSTAPLER GMBH & CO. KG
Reel/Frame 068283/0235 →
Continuity (3)
Continuation 18457564 · Aug 29, 2023
Continuation PCTCN2023113370 · Aug 16, 2023
Related Publication 20250059014A1 · Feb 20, 2025
References Cited (57)
US 5808445A · Aylor · 1998 [cited by examiner]
US 8060400B2 · Wellman · 2011 [cited by applicant]
US 9141166B2 · Sistla et al. · 2015 [cited by applicant]
US 9376971B2 · Kumar et al. · 2016 [cited by applicant]
US 9543783B2 · Soong · 2017 [cited by examiner]
US 9815470B2 · Kumar et al. · 2017 [cited by applicant]
US 10312699B2 · Subbaraman · 2019 [cited by examiner]
US 10525965B2 · Kaun · 2020 [cited by examiner]
US 11447015B1 · Wiegman · 2022 [cited by examiner]
US 12049398B1 · Muller · 2024 [cited by examiner]
US 20030184307A1 · Kozlowski · 2003 [cited by examiner]
US 20040090195A1 · Motsenbocker · 2004 [cited by examiner]
US 20070184339A1 · Scheucher · 2007 [cited by examiner]
US 20070188137A1 · Scheucher · 2007 [cited by examiner]
US 20080154712A1 · Wellman · 2008 [cited by examiner]
US 20120091971A1 · Syed · 2012 [cited by examiner]
US 20120185706A1 · Sistla · 2012 [cited by examiner]
US 20120296512A1 · Lee · 2012 [cited by examiner]
US 20140271114A1 · Phillips · 2014 [cited by examiner]
US 20150232097A1 · Luther · 2015 [cited by examiner]
US 20150241517A1 · Zhuang · 2015 [cited by examiner]
US 20150367743A1 · Lin · 2015 [cited by examiner]
US 20160368495A1 · Kumar et al. · 2016 [cited by applicant]
US 20180045787A1 · Hellgren · 2018 [cited by examiner]
US 20180050608A1 · Hu · 2018 [cited by examiner]
US 20180276909A1 · Harshbarger · 2018 [cited by examiner]
US 20210057694A1 · Zeiler · 2021 [cited by examiner]
US 20210300206A1 · Martinsson · 2021 [cited by examiner]
US 20210375080A1 · Kumar · 2021 [cited by examiner]
US 20210384746A1 · Zeiler · 2021 [cited by examiner]
US 20220032967A1 · Golov · 2022 [cited by examiner]
US 20220105793A1 · Sukhatankar · 2022 [cited by examiner]
US 20220266717A1 · Kadam · 2022 [cited by examiner]
US 20220266718A1 · Kadam · 2022 [cited by examiner]
US 20220348113A1 · Delrieu · 2022 [cited by examiner]
US 20230094310A1 · Zhao · 2023 [cited by examiner]
US 20230129896A1 · Müller · 2023 [cited by examiner]
US 20230129917A1 · Müller · 2023 [cited by examiner]
US 20230131139A1 · Müller · 2023 [cited by examiner]
US 20230131857A1 · Kuffner · 2023 [cited by examiner]
US 20230236258A1 · Worry · 2023 [cited by examiner]
US 20230303091A1 · You · 2023 [cited by examiner]
US 20250059014A1 · Muller · 2025 [cited by examiner]
CN 103823189A · 2014 [cited by applicant]
CN 108875158A · 2018 [cited by applicant]
CN 110133506A · 2019 [cited by applicant]
CN 116203437A · 2023 [cited by applicant]
DE 102009013649A1 · 2010 [cited by applicant]
EP 2944505A2 · 2015 [cited by applicant]
KR 1020030013701A · 2003 [cited by applicant]
WO 2004062010A1 · 2004 [cited by applicant]
WO 2020188285A1 · 2020 [cited by applicant]
WO 2023064377A1 · 2023 [cited by applicant]
International Search Report and Written Opinion issued on Jan. 8, 2024 in International Application No. PCT/CN2023/113370 filed Aug. 16, 2023, pp. 1-13. [cited by applicant]
Min Chen, et al.; “An Accurate Electrical Battery Model Capable of Predicting Runtime and I-V Performance”; IEEE transactions on energy conversion, 2006; 8 pages. [cited by applicant]
Martin Murane, et al.; “A Closer Look at State of Charge (SOC) and State of Health (SOH) Estimation Techniques for Batteries”; Analog Devices, Inc. 2017; 8 pages. [cited by applicant]
Shuaishuai Zhang, et al.; “State of Charge (SOC) Estimation Based on Extended Exponential Weighted Moving Average H∞ Filtering”; MDPI, Energies 2021; 15 pages. [cited by applicant]