IP Library › Granted Patent US 12,151,587
Granted Patent B2
US 12,151,587 · App. 17/587,782 · Granted Nov 26, 2024

Power integrated circuit for electric vehicle applications

Inventors: Sumegh Kadam (Gothenburg, SE); Hicham Sadoun (Gothenburg, SE); Avishek Kumar Mohanty (Gothenburg, SE); Narendar Rao Gannamaneni (Gothenburg, SE)
Assignee: Volvo Car Corporation
B60L58/13B60L58/16B60L58/22B60L1/00B60L2210/40
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Quick Facts
Patent No.
US 12,151,587
App. No.
17/587,782
Granted
Nov 26, 2024
Kind
B2
Abstract

Power and controller integrated circuits for electric vehicle applications are enabled. For example, a system can comprise a plurality of battery cells, and a plurality of application specific integrated circuits (ASICs) electrically coupled to the plurality of battery cells, wherein one or more ASICs of the plurality of ASICs comprises a respective power ASIC, and wherein the ASICs comprise respective bidirectional direct current to alternating current (DC-AC) converters and charge or discharge the plurality of battery cells.

Claims (35)

1. A system, comprising:

a plurality of smart battery cells, wherein each smart battery cell comprises:

an application specific integrated circuit (ASIC), wherein the ASIC comprises:

a power ASIC that controls charging and discharging of the smart battery cell,

a bidirectional direct current to alternating current (DC-AC) converter, and

a battery cell impedance sensor, wherein the ASIC determines a health status of the of smart battery cell, according to a defined health metric, based on an outputs of the battery cell impedance sensor.

2. The system of claim 1 , further comprising an electric motor electrically coupled to the ASICs, wherein the bidirectional DC-AC converters supply alternating current to the electric motor.

3. The system of claim 1 , wherein the ASICs are communicatively coupled to each other via wireless connections.

4. The system of claim 1 , wherein the bidirectional DC-AC converters comprise respective metal oxide semiconductor field effect transistor switches (MOSFETs).

5. The system of claim 1 , wherein the ASICs further comprise respective bidirectional direct current to direct current (DC-DC) converters that charge the plurality of smart battery cells and supply direct current to a direct current component of the system.

6. A power application specific integrated circuit (ASIC) of a smart battery cell of a battery pack, wherein the power ASIC comprises:

a direct current to direct current (DC-DC) bidirectional power conversion module comprising a DC-DC converter;

a direct current to alternating current (DC-AC) bidirectional power conversion module comprising a plurality of metal oxide semiconductor field effect transistors (MOSFETs);

a processor that executes computer executable components stored in memory, wherein the computer executable components comprise a bridge component that controls one or more DC-AC bridges, or one or more DC-DC bridges; and

a battery cell impedance sensor, wherein the power ASIC determines a health status of the smart battery cell according to a defined health metric, based on an output of the battery cell impedance sensor.

7. The power ASIC of claim 6 , wherein one or more MOSFETs of the plurality of MOSFETs comprise respective pluralities of MOSFETs connected in parallel.

8. The power ASIC of claim 6 , wherein the bridge component changes one or more modes of one or more MOSFETs of the plurality of MOSFETs.

9. The power ASIC of claim 8 , wherein the one or more modes comprise one or more of an active mode, a bypass mode, or a high impedance mode.

10. The power ASIC of claim 9 , wherein the bypass mode comprises an electrical isolation of the smart battery cell from other smart battery cells in the battery pack.

11. The power ASIC of claim 9 , wherein the high impedance mode comprises a defined reduced maximum electrical load on the smart battery cell.

12. A method, comprising:

receiving, by a power application specific integrated circuit (ASIC), of a smart battery cell of a battery pack, instruction data representative of an instruction to control one or more direct current to alternating current (DC-AC) bridges of the power ASIC or one or more direct current to direct current (DC-DC) bridges of the power ASIC;

based on the instruction,

controlling, by the power ASIC, the one or more DC-AC bridges of the power ASIC using a DC-AC bidirectional power conversion module, of the power ASIC, comprising a plurality of metal oxide semiconductor field effect transistors (MOSFETs), or

controlling, by the power ASIC, the one or more DC-DC bridges of the power ASIC using a DC-DC bidirectional power conversion module comprising a DC-DC converter; and

determining, by the power ASIC, using an output of a battery cell impedance sensor of the power ASIC, a health status of the smart battery cell according to a defined health metric.

13. The method of claim 12 , further comprising:

based on the instruction, changing, by the power ASIC, one or more modes of one or more MOSFETs of the plurality of MOSFETs.

14. The method of claim 12 , wherein the instruction comprises a pulse width modulation input.

15. The method of claim 12 , wherein one or more MOSFETs of the plurality of MOSFETs comprise respective pluralities of MOSFETs connected in parallel.

16. The method of claim 12 , wherein the power ASIC is electrically coupled to an electric motor.

17. The method of claim 13 , wherein the one or more modes comprise one or more of an active mode, a bypass mode, or a high impedance mode.

18. The method of claim 17 , wherein the bypass mode comprises an electrical isolation of the smart battery cell from other smart battery cells in the battery pack.

19. The method of claim 17 , wherein the high impedance mode comprises a defined reduced maximum electrical load on the smart battery cell.

20. The method of claim 17 , wherein the active mode enables a defined maximum electrical load on the smart battery cell.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 28, 2022
From: KADAM, SUMEGH; SADOUN, HICHAM; MOHANTY, AVISHEK KUMAR; GANNAMANENI, NARENDAR RAO
To: VOLVO CAR CORPORATION
Reel/Frame 058814/0753 →
Continuity (2)
Provisional Application 63152115 · Feb 22, 2021
Related Publication 20220266718A1 · Aug 25, 2022