IP Library Granted Patent US 12,467,407
Granted Patent B2
US 12,467,407 · App. 18/771,038 · Granted Nov 11, 2025

Stacked cryogenic bottoming cycles

Inventors: Brandon M. Evans (San Antonio, TX); Neil J. Terwilliger (Cheshire, CT)
Assignee: RTX CORPORATION
F02C6/18B64D37/30F01K23/10F02C1/10F02C7/22F02C7/224F05D2260/213
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Quick Facts
Patent No.
US 12,467,407
App. No.
18/771,038
Granted
Nov 11, 2025
Kind
B2
Abstract

An aircraft propulsion system includes a core engine, a first bottoming cycle and a second bottoming cycle that utilize different working fluids having different critical temperatures such that each of the bottoming cycles have different heat absorption capabilities.

Claims (39)

1 . An aircraft propulsion system comprising:

a core engine comprising a compressor that pressurizes an inlet flow that is mixed with a cryogenic fuel and ignited in a combustor to generate an exhaust gas flow that is expanded through a turbine to generate shaft power and a propulsive fan driven by the turbine;

a first bottoming cycle with a first working fluid that is circulated within a first closed circuit comprising a first bottoming compressor and a first bottoming turbine;

a second bottoming cycle with a second working fluid that is circulated within a second closed circuit comprising a second bottoming compressor and a second bottoming turbine, wherein the first working fluid and the second working fluid are different;

a main heat exchanger system for communicating thermal energy into the working fluid of each of the first bottoming cycle and the second bottoming cycle; and

a fuel system comprising a cryogenic fuel storage tank and a fuel flow path for routing the cryogenic fuel to the core engine;

a first fuel/working fluid heat exchanger where the first working fluid is in thermal communication with the cryogenic fuel; and

a second fuel/working fluid heat exchanger where the second working fluid is in thermal communication with the cryogenic fuel.

2 . The aircraft propulsion system as recited in claim 1 , wherein the first working fluid comprises a first liquid-vapor critical point and the second working fluid comprises a second liquid-vapor critical point different from the first liquid-vapor critical point.

3 . The aircraft propulsion system as recited in claim 1 , wherein the first working fluid comprises a first volume and the second working fluid comprises a second volume different than the first volume.

4 . The aircraft propulsion system as recited in claim 1 , wherein one of the first working fluid and the second working fluid comprises supercritical nitrogen.

5 . The aircraft propulsion system as recited in claim 1 , wherein one of the first working fluid and the second working fluid comprises supercritical carbon dioxide.

6 . The aircraft propulsion system as recited in claim 1 , including a fuel bypass passage where the cryogenic fuel is routed around one of the first fuel/working fluid heat exchanger and the second fuel/working fluid heat exchanger.

7 . The aircraft propulsion system as recited in claim 1 , further comprising a bypass flow heat exchanger where a bypass flow from the compressor of the core engine cools the second working fluid.

8 . The aircraft propulsion system as recited in claim 1 , wherein the main heat exchanger system comprises a first main heat exchanger configured to heat the first working fluid of the first bottoming cycle and a second main heat exchanger configured to heat the second working fluid of the second bottoming cycle.

9 . The aircraft propulsion system as recited in claim 8 , wherein the first main heat exchanger comprises a first thermal transfer capacity and the second main heat exchanger comprises a second thermal transfer capacity different from the first thermal transfer capacity.

10 . The aircraft propulsion system as recited in claim 1 , further comprising at least one additional bottoming cycle.

11 . A bottoming cycle system for an aircraft propulsion system comprising:

a first bottoming cycle with a first working fluid that is circulated within a first closed circuit comprising a first bottoming compressor and a first bottoming turbine;

a second bottoming cycle with a second working fluid that is circulated within a second closed circuit comprising a second bottoming compressor and a second bottoming turbine, wherein the first working fluid and the second working fluid are different;

a main heat exchanger system for communicating thermal energy into the first working fluid and the second working fluid; and

a fuel system comprising a cryogenic fuel storage tank and a fuel flow path for routing a cryogenic fuel;

a first fuel/working fluid heat exchanger where the first working fluid is in thermal communication with the cryogenic fuel; and

a second fuel/working fluid heat exchanger where the second working fluid is in thermal communication with the cryogenic fuel.

12 . The bottoming cycle system as recited in claim 11 , wherein the first working fluid comprises a first liquid-vapor critical point and the second working fluid comprises a second liquid-vapor critical point different from the first liquid-vapor critical point.

13 . The bottoming cycle system as recited in claim 11 , wherein the first working fluid comprises a first volume and the second working fluid comprises a second volume different than the first volume.

14 . The bottoming cycle system as recited in claim 11 , wherein the first working fluid comprises supercritical nitrogen and the second working fluid comprises supercritical carbon dioxide.

15 . The bottoming cycle system as recited in claim 11 , including a fuel bypass passage where the cryogenic fuel is routed around one of the first fuel/working fluid heat exchanger and the second fuel fuel/working fluid heat exchanger.

16 . The aircraft propulsion system as recited in claim 11 , further comprising a bypass flow heat exchanger where a bypass flow from a compressor of a core engine cools the second working fluid.

17 . A method of assembling an aircraft propulsion system comprising:

configuring a first bottoming cycle with a first working fluid that is circulated within a first closed circuit comprising a first bottoming compressor and a first bottoming turbine;

configuring a second bottoming cycle with a second working fluid that is circulated within a second closed circuit comprising a second bottoming compressor and a second bottoming turbine, wherein the first working fluid and the second working fluid are different;

configuring a main heat exchanger system for communicating thermal energy into the working fluid of each of the first bottoming cycle and the second bottoming cycle;

configuring a fuel system comprising a cryogenic fuel storage tank and a fuel flow path for routing a cryogenic fuel;

configuring a first fuel/working fluid heat exchanger where the first working fluid is in thermal communication with the cryogenic fuel; and

configuring a second fuel/working fluid heat exchanger where the second working fluid is in thermal communication with the cryogenic fuel.

18 . The method as recited in claim 17 , further comprising configuring the first working fluid to comprise a first liquid-vapor critical point and the second working fluid to comprise a second liquid-vapor critical point different from the first liquid-vapor critical point.

19 . The method as recited in claim 17 , further comprising configuring the first working fluid to comprise a first volume and the second working fluid to comprise a second volume different than the first volume.

20 . The method as recited in claim 17 , further comprising the main heat exchanger system to comprise at least two heat exchangers of different thermal transfer capacities.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2024
From: EVANS, BRANDON M.; TERWILLIGER, NEIL J.
To: RTX CORPORATION
Reel/Frame 067974/0236 →
Continuity (2)
Continuation In Part 17871270 · Jul 22, 2022
Related Publication 20240359814A1 · Oct 31, 2024
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