Granted Patent B2

US 12,522,933 · App. 18/788,946 · Granted Jan 13, 2026

Inventors: David Hunt (DeLand, FL); David McDeed (Altamonte Springs, FL); Mark Peak (Deltona, FL); Peter Luessen (Charlotte, NC); Brian Allen (Longwood, FL); Jeanfils Saint-Cyr (Orlando, FL)

Assignee: Mitsubishi Power Americas, Inc.

C25B15/02C25B15/021H02J3/32H02J15/008C25B1/04C25B1/042C25B1/044Y02E60/36

Abstract

Claims (120)

1 . A method of operating an integrated power plant connected to a grid power system, the method comprising:

operating a gas turbine engine to drive an electric generator to provide power to the grid power system, the gas turbine engine operable on at least one of hydrogen and natural gas;

operating an electrolyzer to generate hydrogen and oxygen with electricity from the grid power system;

storing hydrogen produced by the electrolyzer in a storage system; and

coordinating operation of the gas turbine engine and the electrolyzer based upon a power demand of the grid power system;

wherein coordinating operation of the gas turbine engine and electrolyzer to power demand of the grid power system comprises:

operating the gas turbine engine with natural gas when renewable energy sources are unavailable; and

operating the gas turbine engine with hydrogen when the renewable energy sources are available.

2 . The method of claim 1 , wherein coordinating operation of the gas turbine engine and the electrolyzer based upon the power demand of the grid power system comprises:

starting the gas turbine engine from a state of not operating to operate at rate of increasing power production to attain a maximum rated power output; and

discontinuing operation of the electrolyzer and consumption of electricity by the electrolyzer from the grid power system;

wherein the power demand of the grid power system is a call for maximum power.

3 . The method of claim 2 wherein:

the state of the gas turbine engine not operating is 0% load; and

an initial state of operating the electrolyzer is 100% load consuming renewable energy from the grid power system.

4 . The method of claim 1 , wherein coordinating operation of the gas turbine engine and the electrolyzer based upon the power demand of the grid power system comprises:

ramping up operation of the gas turbine engine from a partial load state at a maximum ramp rate; and

discontinuing operation of the electrolyzer and consumption of electricity from the grid power system;

wherein the power demand of the grid power system is a call for maximum power.

5 . The method of claim 4 , wherein:

an initial operating state of the gas turbine engine is 30% load and is using natural gas as fuel; and

an initial operating state of the electrolyzer is 100% load.

6 . The method of claim 1 , wherein coordinating operation of the gas turbine engine and the electrolyzer based upon the power demand of the grid power system comprises:

reducing operation of the gas turbine engine from a maximum load status to a minimum load status to produce a reduced electricity output; and

starting operation of the electrolyzer to consume the reduced electricity output;

wherein:

the power demand of the grid power system is reduced;

an initial operating state of the gas turbine engine is 100% load and is operating with natural gas and hydrogen; and

an initial operating state of the electrolyzer is 0% load.

7 . The method of claim 1 , wherein coordinating operation of the gas turbine engine and electrolyzer to power demand of the grid power system comprises:

operating the gas turbine engine in a standby mode; and

shutting down operation of the electrolyzer; wherein the demand of the grid power system is constant.

8 . The method of claim 7 , wherein:

an initial operating state of the gas turbine engine is shut down;

the electrolyzer is one of a plurality of electrolyzers, wherein 50% of the plurality of electrolyzers are starting from 0% load and 50% of the plurality of electrolyzers are starting from 100% load; and

wherein power being supplied to the grid power system by renewable energy output drops.

9 . The method of claim 1 , wherein coordinating operation of the gas turbine engine and electrolyzer to power demand of the grid power system comprises:

ramping up operation of the gas turbine engine to full speed; and

reducing output of the electrolyzer; wherein the demand of the grid power system is increased.

10 . The method of claim 9 , wherein:

the gas turbine engine is brought up to speed with no load and is operating with natural gas and hydrogen from the electrolyzer; and

the electrolyzer is starting from 100% load operating from renewable energy connected to the grid power system.

11 . The method of claim 1 , wherein coordinating operation of the gas turbine engine and electrolyzer to power demand of the grid power system comprises:

ramping up operation of the gas turbine engine from a non-operating state; and

shutting down operation of the electrolyzer; wherein the demand of the grid power system is increasing.

12 . The method of claim 11 , wherein:

the gas turbine engine is starting from performing grid condensing operations and initiates operation with natural gas first and then hydrogen; and

the electrolyzer is starting from 100% load.

13 . The method of claim 1 , wherein the electric generator is a first electric generator and the method further comprises operating a heat recovery steam generator (HRSG) to with exhaust gas of the gas turbine engine to rotate a steam turbine to drive a second electric generator.

14 . The method of claim 13 , further comprising heating the electrolyzer with steam from the HRSG.

15 . The method of claim 1 , wherein coordinating operation of the gas turbine engine and electrolyzer to power demand of the grid power system comprises:

receiving instructions from a grid operator regarding grid demand to determine an operating state of the gas turbine engine; and

evaluating weather conditions and grid demand to determine an operating state of the electrolyzer.

16 . An integrated power plant system comprising:

a gas turbine engine;

a plurality of electrolyzers;

a storage system;

a controller in communication with the plurality of electrolyzers, the gas turbine engine and the storage system; and

memory having instructions stored therein executable by the controller to operate the plurality of electrolyzers, the gas turbine engine and the storage system, the instructions comprising:

instructions for operating the gas turbine engine to drive an electric generator to provide power to a grid power system, the gas turbine engine operable on at least one of hydrogen and natural gas;

instructions for operating one or more of the plurality of electrolyzers to generate hydrogen and oxygen with electricity from the grid power system;

instructions for storing hydrogen produced by the one or more of the plurality of electrolyzers in the storage system;

instructions for coordinating operation of the gas turbine engine and the plurality of electrolyzers to power demand of the grid power system;

instructions for operating the gas turbine engine with natural gas when renewable energy sources arc unavailable; and

instructions for operating the gas turbine engine with hydrogen when the renewable energy sources are available.

17 . A method of operating an integrated power plant connected to a grid power system, the method comprising:

operating a gas turbine engine to drive an electric generator to provide power to the grid power system, the gas turbine engine operable on at least one of hydrogen and natural gas;

operating an electrolyzer to generate hydrogen and oxygen with electricity from the grid power system;

storing hydrogen produced by the electrolyzer in a storage system; and

coordinating operation of the gas turbine engine and the electrolyzer based upon a power demand of the grid power system;

wherein coordinating operation of the gas turbine engine and electrolyzer to power demand of the grid power system comprises operating a bi-directional converter to control connection of the integrated power plant to the grid power system.

18 . A method of operating an integrated power plant connected to a grid power system, the method comprising:

operating a gas turbine engine to drive an electric generator to provide power to the grid power system, the gas turbine engine operable on at least one of hydrogen and natural gas;

operating an electrolyzer to generate hydrogen and oxygen with electricity from the grid power system;

storing hydrogen produced by the electrolyzer in a storage system;

coordinating operation of the gas turbine engine and the electrolyzer based upon a power demand of the grid power system; and

operating switches to connect a battery storage system and renewable energy sources to the integrated power plant based on operating states of the gas turbine engine and the electrolyzer.

19 . A method of operating an integrated power plant connected to a grid power system, the method comprising:

operating a gas turbine engine to drive an electric generator to provide power to the grid power system, the gas turbine engine operable on at least one of hydrogen and natural gas;

operating an electrolyzer to generate hydrogen and oxygen with electricity from the grid power system;

storing hydrogen produced by the electrolyzer in a storage system; and

coordinating operation of the gas turbine engine and the electrolyzer based upon a power demand of the grid power system;

wherein coordinating operation of the gas turbine engine and the electrolyzer based upon the power demand of the grid power system comprises:

reducing operation of the gas turbine engine from a maximum load status to a minimum load status to produce a reduced electricity output; and

starting operation of the electrolyzer to consume the reduced electricity output;

wherein the power demand of the grid power system is reduced.

20 . An integrated power plant system comprising:

a gas turbine engine;

a plurality of electrolyzers;

a storage system;

a controller in communication with the plurality of electrolyzers, the gas turbine engine and the storage system; and

memory having instructions stored therein executable by the controller to operate the plurality of electrolyzers, the gas turbine engine and the storage system, the instructions comprising:

instructions for operating the gas turbine engine to drive an electric generator to provide power to a grid power system, the gas turbine engine operable on at least one of hydrogen and natural gas;

instructions for operating one or more of the plurality of electrolyzers to generate hydrogen and oxygen with electricity from the grid power system;

instructions for storing hydrogen produced by the one or more of the plurality of electrolyzers in a storage system; and

instructions for coordinating operation of the gas turbine engine and the plurality of electrolyzers to power demand of the grid power system comprising operating a bi-directional converter to control connection of the integrated power plant system to the grid power system.

21 . An integrated power plant system comprising:

a gas turbine engine;

a plurality of electrolyzers;

a storage system;

a controller in communication with the plurality of electrolyzers, the gas turbine engine and the storage system; and

memory having instructions stored therein executable by the controller to operate the plurality of electrolyzers, the gas turbine engine and the storage system, the instructions comprising:

instructions for operating the gas turbine engine to drive an electric generator to provide power to a grid power system, the gas turbine engine operable on at least one of hydrogen and natural gas;

instructions for operating one or more of the plurality of electrolyzers to generate hydrogen and oxygen with electricity from the grid power system;

instructions for storing hydrogen produced by the one or more of the plurality of electrolyzers in a storage system;

instructions for coordinating operation of the gas turbine engine and the plurality of electrolyzers to power demand of the grid power system; and

instructions for operating switches to connect a battery storage system and renewable energy sources to the integrated power plant system based on operating states of the gas turbine engine and the one or more of the plurality of electrolyzers.

22 . An integrated power plant system comprising:

a gas turbine engine;

a plurality of electrolyzers;

a storage system;

a controller in communication with the plurality of electrolyzers, the gas turbine engine and the storage system; and

memory having instructions stored therein executable by the controller to operate the plurality of electrolyzers, the gas turbine engine and the storage system, the instructions comprising:

instructions for operating the gas turbine engine to drive an electric generator to provide power to a grid power system, the gas turbine engine operable on at least one of hydrogen and natural gas;

instructions for operating one or more of the plurality of electrolyzers to generate hydrogen and oxygen with electricity from the grid power system;

instructions for storing hydrogen produced by the one or more of the plurality of electrolyzers in a storage system; and

instructions for coordinating operation of the gas turbine engine and the plurality of electrolyzers to power demand of the grid power system, wherein the instructions comprise:

instructions for reducing operation of the gas turbine engine from a maximum load status to a minimum load status to produce a reduced electricity output; and

instructions for starting operation of the one or more of the plurality of electrolyzers to consume the reduced electricity output;

wherein the power demand of the grid power system is reduced.

Assignments (1)

Continuity (6)

References Cited (44)