FILTER MEDIA INCLUDING ADHESIVES AND/OR OLEOPHOBIC PROPERTIES
Articles and methods involving filter media are generally provided. In certain embodiments, the filter media includes at least a first layer, a second layer, and an adhesive resin positioned between the first layer and the second layer. In some embodiments, the first layer may be a pre-filter layer or a support layer. The second layer may, for example, comprise fibers formed by a solution spinning process and/or may comprise fine fibers. In some embodiments, the adhesive resin may be present in a relatively low amount and/or may have a low glass transition temperature. The filter media as a whole may have one or more advantageous properties, including one or more of a high stiffness, a high bond strength between the first layer and the second layer, a high gamma, and/or a low increase in air resistance after being subjected to an IPA vapor discharge. The filter media may be, for example, a HEPA filter and/or an ULPA filter.
1 . (canceled)
2 . A filter media, comprising:
a first layer, wherein the first layer comprises fibers;
a second layer, wherein the second layer is a meltblown layer; and
an adhesive between the first layer and the second layer, wherein the first layer is bonded to the second layer by the adhesive,
wherein a bond strength between the first and second layers is greater than or equal to 100 g/in 2 ,
wherein the first layer has a mean flow pore size of greater than or equal to 0.5 microns and less than or equal to 100 microns, and
wherein the filter media has a stiffness of greater than or equal to 50 mg, wherein the stiffness is measured in a cross direction.
3 . A filter media as in claim 2 , wherein the filter media has an efficiency of greater than 95% according to standard EN1822:2009.
4 . A filter media as in claim 2 , wherein the first layer is a wetlaid layer, a meltblown layer, a charged meltblown layer, a support layer, or a pre-filter layer.
5 . A filter media as in claim 2 , wherein the filter media comprises a third layer.
6 . A filter media as in claim 5 , wherein the third layer is a meltblown layer, a wetlaid layer, a pre-filter layer, or a support layer.
7 . A filter media as in claim 5 , wherein the third layer is a charged meltblown layer.
8 . A filter media as in claim 1 , wherein the first layer or the second layer is a surface-modified layer.
9 . A filter media as in claim 8 , wherein the surface modification of at least one of the first layer and second layer has been performed by a chemical deposition technique, by plasma enhanced chemical vapor deposition, by electron beam assisted radiation curing, by a physical deposition technique, or by powder coating.
10 . A filter media as in claim 1 , wherein the filter media has a DOP penetration at the MPPS of less than or equal to 0.5% at a DOP oil loading of greater than or equal to 4.5 g/m 2 .
11 . A filter media as in claim 1 , wherein the filter media has a gamma value of greater than or equal to 18.
12 . A filter media as in claim 1 , wherein the filter media has a basis weight of less than or equal to 150 g/m 2 .
13 . A filter media as in claim 1 , wherein the filter media has a thickness of less than or equal to 1 mm.
14 . A filter media as in claim 1 , wherein the filter media is pleated and the pleat height is greater than or equal to 10 mm and less than or equal to 510 mm.
15 . A filter media as in claim 1 , wherein the filter media is pleated and has a pleat density of greater than or equal to 6 pleats per 100 mm and less than or equal to 100 pleats per 100 mm.
16 . A filter media as in claim 1 , wherein the filter media is a component of a filter element.
17 . A filter media as in claim 1 , wherein the first layer comprises multi-component fibers.
18 . A filter media as in claim 1 , wherein the filter media has a stiffness of greater than or equal to 200 mg, wherein the stiffness is measured in either a machine direction or a cross direction
19 . A filter media as in claim 16 , wherein the first layer is a pre-filter layer.
20 . A filter media as in claim 16 , wherein the first layer is the layer that is furthest upstream.