IP Library Granted Patent US 12,523,128
Granted Patent B2
US 12,523,128 · App. 18/806,610 · Granted Jan 13, 2026

Single or multi-fire semi-automatic perforation system and methods of use

Inventors: Stanley Jon Blois (Alberta, CA); Lawrence Gene Griffin (Morrison, CO); Ian Graham Janke (Alberta, CA); Cullen Craig Keyes (Hysham, MT)
Assignee: Defiant Precision Technologies, LLC
E21B43/119F42D1/05
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,523,128
App. No.
18/806,610
Granted
Jan 13, 2026
Kind
B2
Abstract

In one example, a method includes running a downhole system, that includes a reusable plug and a perforation system, into a wellbore, positioning, and setting in the wellbore, the reusable plug at a stage of the wellbore such that the reusable plug is located uphole of the perforation system, with the perforation system, perforating a casing at the stage of the wellbore, unsetting the reusable plug, and flushing proppant around and past the reusable plug.

Claims (41)

1 . A method, comprising:

running a downhole system, comprising a reusable plug and a perforation system, into a downhole environment that comprises a wellbore;

positioning, and setting in the wellbore, the reusable plug at a stage of the wellbore such that the reusable plug is located uphole of the perforation system;

with the perforation system, perforating a casing at the stage of the wellbore;

unsetting the reusable plug; and

flushing proppant around and past the reusable plug.

2 . The method as recited in claim 1 , wherein after the proppant is flushed, pumping fluid is used to remove proppant remaining on the reusable plug.

3 . The method as recited in claim 1 , wherein the perforating comprises firing a projectile into the casing.

4 . The method as recited in claim 1 , wherein after the perforating is performed, the reusable plug is moved to another stage of the wellbore, and set.

5 . The method as recited in claim 1 , wherein an axial LiDAR doppler analyzer component of the downhole system is used to monitor a portion of the downhole system and/or conditions in the wellbore.

6 . The method as recited in claim 1 , wherein after the perforating is performed, the downhole system is pumped down to a location where the reusable plug is located downhole of the stage of the wellbore that was perforated.

7 . The method as recited in claim 1 , wherein running the downhole system into the downhole environment comprises pumping the downhole system down the wellbore using a pumping fluid.

8 . The method as recited in claim 1 , wherein communication between the downhole system and a surface location is maintained even after the perforating has been performed.

9 . The method as recited in claim 1 , wherein the perforation system comprises a perforation gun, and after the perforating is performed, and while the perforation gun remains in the wellbore, the perforation gun reloads itself with a projectile for a subsequent perforating operation at another stage of the wellbore.

10 . The method as recited in claim 1 , further comprising monitoring pressure above and/or below the reusable plug.

11 . The method as recited in claim 1 , wherein the downhole system operates autonomously with respect to its movements and operations within the wellbore.

12 . A method, comprising:

running a downhole system, comprising a reusable plug and a perforation system, into a downhole environment that comprises a wellbore;

with the perforation system, perforating a casing at a stage of the wellbore;

positioning, and setting in the wellbore, the reusable plug such that the reusable plug, after being set, is located downhole of a location where the perforating was performed;

hydraulic fracture stimulating the stage of the wellbore;

unsetting the reusable plug; and

flushing proppant around and past the reusable plug.

13 . The method as recited in claim 12 , wherein after the proppant is flushed, pumping fluid is used to remove proppant remaining on the reusable plug.

14 . The method as recited in claim 12 , wherein the perforating comprises firing a projectile into the casing.

15 . The method as recited in claim 12 , wherein an axial LiDAR doppler analyzer component of the downhole system is used to monitor a portion of the downhole system and/or conditions in the wellbore.

16 . The method as recited in claim 12 , wherein running the downhole system into the downhole environment comprises pumping the downhole system down the wellbore using a pumping fluid.

17 . The method as recited in claim 12 , wherein communication between the downhole system and a surface location is maintained even after the perforating has been performed.

18 . The method as recited in claim 12 , further comprising monitoring pressure above and/or below the reusable plug.

19 . The method as recited in claim 12 , wherein the downhole system operates autonomously with respect to its movements and operations within the wellbore.

20 . The method as recited in claim 12 , wherein the perforating is performed with the reusable plug in an unset state.

21 . The method as recited in claim 12 , wherein after the reusable plug is set, a check is performed, using an uphole side pressure sensor of the downhole system and a downhole side pressure sensor of the downhole system, to determine if a pressure differential is present across the reusable plug.

22 . The method as recited in claim 12 , wherein the reusable plug is located uphole of the perforation system.

23 . The method as recited in claim 12 , wherein the reusable plug is located downhole of the perforation system.

24 . A method, comprising:

running a downhole system, comprising a reusable plug and a perforation system, into a downhole environment that comprises a wellbore;

positioning, and setting in the wellbore, the reusable plug at a stage of the wellbore such that the reusable plug is located uphole of the perforation system;

with the perforation system, perforating a casing at the stage of the wellbore;

after the perforating is performed, the stage that was perforated is hydraulic fracture stimulated using a fluid;

unsetting the reusable plug; and

flushing proppant around and past the reusable plug, and a flow rate of the proppant flushing is lower than a flow rate of the fluid that was used to hydraulic fracture stimulate the stage that was perforated.

Assignments (3)
CHANGE OF NAME Recorded Nov 19, 2025
From: DEFIANT ENGINEERING, LLC
To: DEFIANT PRECISION TECHNOLOGIES, LLC
Reel/Frame 073606/0433 →
CHANGE OF NAME Recorded Nov 5, 2025
From: DEFIANT ENGINEERING, LLC
To: DEFIANT PRECISION TECHNOLOGIES, LLC
Reel/Frame 073486/0252 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 15, 2024
From: BLOIS, STANLEY JON; GRIFFIN, LAWRENCE GENE; JANKE, IAN GRAHAM; KEYES, CULLEN CRAIG
To: DEFIANT ENGINEERING, LLC
Reel/Frame 068304/0065 →
Continuity (4)
Continuation 18504456 · Nov 8, 2023
Continuation 18302628 · Apr 18, 2023
Provisional Application 63363794 · Apr 28, 2022
Related Publication 20240401443A1 · Dec 5, 2024
References Cited (15)
US 3075462A · Adamson, Jr. · 1963 [cited by examiner]
US 4158388A · Owen · 1979 [cited by examiner]
US 11753889B1 · Eitschberger · 2023 [cited by examiner]
US 12000267B2 · Loehken · 2024 [cited by examiner]
US 20010050172A1 · Tolman et al. · 2001 [cited by applicant]
US 20070261851A1 · Surjaatmadja · 2007 [cited by examiner]
US 20080128132A1 · Wilcox · 2008 [cited by examiner]
US 20130340599A1 · Parrott et al. · 2013 [cited by applicant]
US 20190353013A1 · Sokolove et al. · 2019 [cited by applicant]
US 20190366272A1 · Eitschberger et al. · 2019 [cited by applicant]
US 20200157905A1 · Massey et al. · 2020 [cited by applicant]
US 20210123335A1 · Jabari et al. · 2021 [cited by applicant]
International Search Report and Written Opinion received for PCT Patent Application No. PCT/US23/19139, mailed on Jul. 20, 2023, 11 pages. [cited by applicant]
U.S. Appl. No. 18/302,628, filed Apr. 18, 2023. [cited by applicant]
U.S. Appl. No. 18/504,456, filed Nov. 8, 2023. [cited by applicant]