IP Library Granted Patent US 12,304,726
Granted Patent B2
US 12,304,726 · App. 18/817,755 · Granted May 20, 2025

Liquid storage tank and method of producing the same

Inventor: Mauro Pedretti-Rodi (Canobbio, CH)
Assignee: Energy Vault, Inc.
B65D88/54B65D88/005B65D88/52
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Quick Facts
Patent No.
US 12,304,726
App. No.
18/817,755
Granted
May 20, 2025
Kind
B2
Abstract

A liquid storage tank with a storage unit has a flexible wall assembled from liquid-impermeable, flexible membrane sections. Due to their dimensions, these membrane sections give the liquid storage tank a predetermined operational shape when filled with the target amount of liquid. In the vertical operational position, this predetermined operational shape is drop-shaped, featuring an upper tip and a lower, bulged bottom area, where the tip is equipped with a supporting suspension for the storage unit, and a first liquid connection is provided in the bottom area. A method for manufacturing the liquid storage tank includes iterative calculations for the predetermined operational shape.

Claims (35)

1. A liquid storage tank, comprising:

a storage unit configured to expand into a droplet shape, the storage unit comprising a flexible wall of a liquid impermeable material assembled from a plurality of membrane sections;

a vertical support post coupled to a tip of the flexible wall with an upper attachment ring and coupled to a bottom area of the flexible wall with a lower attachment ring, the upper attachment ring and the lower attachment ring forming a fluid tight seal between the flexible wall and the vertical support post, the flexible wall extending symmetrically about the vertical support post;

a first liquid connection port positioned on the flexible wall and proximate to the bottom area, the first liquid connection port being in fluid communication with an interior volume of the storage unit and configured to allow a liquid to flow out of the storage unit;

a second liquid connection port positioned on the flexible wall and proximate to the tip, the second liquid connection port being in fluid communication with the interior volume of the storage unit and configured to allow the liquid to flow into the storage unit;

an air connection port positioned on the flexible wall, the air connection port being in fluid communication with the interior volume of the storage unit and configured to receive a flow of air therethrough to maintain the flexible wall in an expanded condition as the liquid is withdrawn from the storage unit; and

one or more flexible tension members positioned on an outer surface of the flexible wall and extending from the tip to the bottom area, the one or more flexible tension members being configured to exert a pressure along a line of contact between the one or more flexible tension members and the flexible wall to reduce an amount of stress exerted on the flexible wall by the liquid within the storage unit.

2. The liquid storage tank of claim 1 , wherein the one or more flexible tension members are configured to exert the pressure along the line of contact between the one or more flexible tension members and the flexible wall to form one or more vertically extending ridges between at least two of the one or more flexible tension members and along the flexible wall.

3. The liquid storage tank of claim 2 , wherein the one or more vertically extending ridges have an arc segment which extends between at least two of the one or more flexible tension members, wherein the arc segment has a curvature radius that is smaller than a curvature radius of a circumference line of the flexible wall, wherein the circumference line is measured when the one or more flexible tension members are operably removed from the outer surface of the flexible wall.

4. The liquid storage tank of claim 3 , wherein the curvature radius of at least one of the one or more vertically extending ridges is at least 30 percent smaller than the curvature radius of the circumference line.

5. The liquid storage tank of claim 1 , wherein the stress along the flexible wall is substantially uniform.

6. The liquid storage tank of claim 1 , wherein the plurality of membrane sections are made of flat sheets.

7. The liquid storage tank of claim 1 , wherein the bottom area of the flexible wall is bulged.

8. The liquid storage tank of claim 1 , wherein the air connection port is configured to couple to a blower configured to deliver the flow of air to the air connection port.

9. The liquid storage tank of claim 8 , wherein the blower is configured to be powered by a photovoltaic panel operably connected to the blower.

10. A liquid storage tank, comprising:

a storage unit configured to expand into a droplet shape, the storage unit comprising a flexible wall of a liquid impermeable material assembled from a plurality of membrane sections;

a vertical support post coupled to a tip of the flexible wall with an upper attachment ring and coupled to a bottom area of the flexible wall with a lower attachment ring, the upper attachment ring and the lower attachment ring forming a fluid tight seal between the flexible wall and the vertical support post, the flexible wall extending symmetrically about the vertical support post;

a first liquid connection port positioned on the flexible wall and proximate to the bottom area, the first liquid connection port being in fluid communication with an interior volume of the storage unit and configured to allow a liquid to flow out of the storage unit;

a second liquid connection port positioned on the flexible wall and proximate to the tip, the second liquid connection port being in fluid communication with the interior volume of the storage unit and configured to allow the liquid to flow into the storage unit; and

an air connection port being in fluid communication with the interior volume of the storage unit and configured to receive a flow of air therethrough to maintain the flexible wall in an expanded condition as the liquid is withdrawn from the storage unit.

11. The liquid storage tank of claim 10 , wherein a stress exerted along the flexible wall is substantially uniform.

12. The liquid storage tank of claim 10 , further comprising one or more vertically extending ridges having an arc segment which extends between two flexible tension members positioned along the flexible wall, wherein the arc segment has a curvature radius that is smaller than a curvature radius of a circumference line of the flexible wall, wherein the circumference line is measured when the two flexible tension members are operably removed from an outer surface of the flexible wall.

13. The liquid storage tank of claim 10 , wherein the air connection port is configured to couple to a blower configured to deliver the flow of air to the air connection port.

14. A liquid storage tank, comprising:

a storage unit configured to expand into a droplet shape, the storage unit comprising a flexible wall of a liquid impermeable material;

a vertical support post coupled to a tip of the flexible wall and coupled to a bottom area of the flexible wall forming a fluid tight seal between the flexible wall and the vertical support post, the flexible wall extending symmetrically about the vertical support post;

a liquid connection port being in fluid communication with an interior volume of the storage unit and configured to allow a liquid to flow out of the storage unit and configured to allow the liquid to flow into the storage unit; and

an air connection port being in fluid communication with the interior volume of the storage unit and configured to receive a flow of air therethrough to maintain the flexible wall in an expanded condition as the liquid is withdrawn from the storage unit.

15. The liquid storage tank of claim 14 , further comprising one or more flexible tension members positioned on the flexible wall extending from the tip to the bottom area, the one or more flexible tension members are configured to exert a pressure along a line of contact between the one or more flexible tension members and the flexible wall to reduce an amount of stress exerted on the flexible wall by the liquid.

16. The liquid storage tank of claim 15 , wherein the one or more flexible tension members are configured to exert the pressure along the line of contact between the one or more flexible tension members and the flexible wall to form one or more vertically extending ridges between at least two of the one or more flexible tension members and along the flexible wall.

17. The liquid storage tank of claim 16 , wherein the one or more vertically extending ridges have an arc segment which extends between at least two of the one or more flexible tension members, wherein the arc segment has a curvature radius that is smaller than a curvature radius of a circumference line of the flexible wall, wherein the circumference line is measured when the one or more flexible tension members are operably removed from an outer surface of the flexible wall.

18. The liquid storage tank of claim 14 , further comprising an upper attachment ring and a lower attachment ring, the upper attachment ring and the lower attachment ring are configured to form a liquid tight seal between the flexible wall and the vertical support post.

19. The liquid storage tank of claim 14 , wherein the liquid connection port is positioned on the vertical support post, wherein the air connection port is positioned on the vertical support post, wherein the flow of air is configured to flow through the air connection port, upwards through the vertical support post, and out of an air outlet port to deliver the flow of air to an interior portion of the flexible wall.

20. The liquid storage tank of claim 14 , wherein a stress exerted along the flexible wall is substantially uniform.

Assignments (4)
SECURITY INTEREST Recorded Jul 9, 2026
From: ENERGY VAULT HOLDINGS, INC.; ENERGY VAULT, INC.
To: YA II PN, LTD.
Reel/Frame 075951/0438 →
RELEASE OF SECURITY INTEREST Recorded Jul 21, 2025
From: CRESCENT COVE OPPORTUNITY LENDING, LLC
To: ENERGY VAULT, INC.
Reel/Frame 072107/0027 →
SECURITY INTEREST Recorded May 13, 2025
From: ENERGY VAULT, INC.
To: CRESCENT COVE OPPORTUNITY LENDING, LLC
Reel/Frame 071269/0676 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2024
From: PEDRETTI-RODI, MAURO
To: ENERGY VAULT, INC.
Reel/Frame 068439/0114 →
Priority Claims (1)
CH CH000992/2023 · Sep 11, 2023 · national
Continuity (1)
Related Publication 20240417161A1 · Dec 19, 2024
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