IP Library Granted Patent US 12,578,073
Granted Patent B2
US 12,578,073 · App. 18/903,737 · Granted Mar 17, 2026

Optical void pattern lighting arrangement

Inventor: Todd Nykerk (Holland, MI)
Assignee: Flex-N-Gate Advanced Product Development, LLC
F21V5/002
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Quick Facts
Patent No.
US 12,578,073
App. No.
18/903,737
Granted
Mar 17, 2026
Kind
B2
Abstract

A lighting arrangement system including a light source and an optical void pattern formed into a substrate. The optical void pattern is formed using a laser and includes voids configured to alter light paths of light rays emitted from the light source directed towards the void pattern. The light paths are altered to form a light ray emission arrangement emitted from the substrate.

Claims (18)

1 . A light arrangement system for a vehicle headlamp, the system comprising:

an optical substrate;

an optical void pattern formed in the optical substrate by a laser directed towards the optical substrate, wherein the optical void pattern comprises a plurality of voids within the optical substrate that do not extend to any surface of the optical substrate; and

a light source directed towards the optical void pattern,

wherein the optical void pattern is configured to refract a light path of the light source to form a light ray emission pattern,

wherein the optical substrate and the light source are disposed in the vehicle headlamp to act as a lens and the light ray emission pattern is projected outwards from the vehicle headlamp.

2 . The system of claim 1 wherein the optical void pattern comprises a plurality of voids each having substantially different depths for altering the light path in different directions based on the different depths.

3 . The system of claim 1 wherein the laser is directed towards a first surface of the optical substrate.

4 . The system of claim 1 wherein the light ray emission pattern is projected away from the optical substrate.

5 . The system of claim 1 wherein the optical substrate is fabricated from polymethyl methacrylate.

6 . The system of claim 1 comprising fabricating the optical substrate from a polycarbonate material.

7 . The system of claim 1 wherein the optical substrate is substantially translucent.

8 . The system of claim 1 wherein the optical substrate is approximately 0.05 inches thick to approximately twelve inches thick.

9 . The system of claim 1 wherein the optical void pattern comprises a plurality of microfractures in the optical substrate.

10 . The system of claim 1 wherein the light ray emission pattern is offset at an angle away from the light source.

11 . The system of claim 1 wherein the optical void pattern is formed into a first surface and a second surface of the optical substrate.

12 . The system of claim 1 wherein the optical void pattern is configured to concentrate the light rays such that the light ray emission pattern becomes brighter.

13 . The system of claim 1 wherein the optical void pattern is configured to disperse the light rays such that the light ray emission pattern becomes dimmer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 1, 2024
From: NYKERK, TODD
To: FLEX-N-GATE ADVANCED PRODUCT DEVELOPMENT, LLC
Reel/Frame 068757/0954 →
Continuity (2)
Provisional Application 63587373 · Oct 2, 2023
Related Publication 20250109837A1 · Apr 3, 2025
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