IP Library Granted Patent US 12,722,351
Granted Patent B2
US 12,722,351 · App. 18/904,696 · Granted Sep 1, 2026

Polyester resin closures for containers

Inventors: Jay Clarke Hanan (West Sacramento, CA); Rachel Hess (West Sacramento, CA)
Assignee: Origin Materials Operating, Inc.
B29D99/0096B29C45/0001B29C45/0053B29C45/26B29C51/002B29C51/10B29K2023/08B29K2067/003B29K2105/0002B29K2105/0085B29K2905/02B29K2995/0041B29L2001/00B29L2031/565B65D41/0414B65D41/3447
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Quick Facts
Patent No.
US 12,722,351
App. No.
18/904,696
Granted
Sep 1, 2026
Kind
B2
Abstract

Thermoformed polyester resin closures for closing containers, the polyester resins including polyethylene terephthalate (“PET”), polyethylene furandicarboxylate (“PEF”), or a copolymer including PET and PEF, are provided herein. Methods of making the thermoformed closures are further provided. Methods of sterilizing the thermoformed closures are further provided.

Claims (52)

1 . A polyester resin closure that mounts onto a finish of a container; the polyester resin closure comprising:

(a) an outer layer that comprises:

(i) an outer layer annular wall;

(ii) an outer layer outer cylindrical wall extending downward from the outer layer annular wall, wherein the outer layer outer cylindrical wall comprises internal threads configured to engage with the finish;

(iii) an outer layer inner depression wall that extends downwardly from the outer layer annular wall; and

(iv) an outer layer lower wall that extends across a bottom of the outer layer inner depression wall;

(b) an inner layer that comprises:

(i) a plug seal configured to seal against an inner surface of the finish;

(ii) an inner layer annular wall configured to seat against a top surface of a rim of the finish;

(iii) an inner layer outer cylindrical wall extending downward from the inner layer annular wall, wherein the inner layer outer cylindrical wall comprises internal threads configured to engage with the finish;

(iv) an inner layer inner depression wall that extends downwardly from the inner layer annular wall; and

(v) an inner layer lower wall that extends across a bottom of the inner layer inner depression wall; and

(c) a tamper evidence feature configured to engage with a tamper evidence ledge of the finish;

wherein the polyester resin comprises polyethylene terephthalate, polyethylene furandicarboxylate, or a copolymer of polyethylene terephthalate and polyethylene furandicarboxylate.

2 . The polyester resin closure of claim 1 , wherein the internal threads are configured for a snap-on engagement with the finish.

3 . The polyester resin closure of claim 1 , wherein the outer cylindrical wall comprises an outer skirt having a clearance with a corresponding outer surface of the rim to enable the polyester resin closure to deform in the region of the plug seal.

4 . The polyester resin closure of claim 1 , wherein the plug seal comprises a chamfer for guiding the plug seal past a lip of the inner surface of the finish when the polyester resin closure is capped onto the container.

5 . The polyester resin closure of claim 1 , wherein the plug seal comprises an inner cylindrical wall that extends downwardly from the annular wall.

6 . The polyester resin closure of claim 5 , wherein the inner cylindrical wall comprises a radial surface that is dimensioned for an interference fit with a corresponding inwardly facing surface of the rim of finish for sealing.

7 . The polyester resin closure of claim 6 , wherein the interference fit is configured to lock the polyester resin closure to the finish.

8 . The polyester resin closure of claim 7 , wherein the amount of interference in the interference fit is from 0.02 mm to 0.2 mm.

9 . The polyester resin closure of claim 7 , wherein the amount of interference in the interference fit is about 0.05 mm.

10 . The polyester resin closure of claim 5 , wherein a lower wall extends across a bottom of the inner cylindrical wall.

11 . The polyester resin closure of claim 10 , wherein the lower wall is configured to change shape in response to pressurized contents within the interior of the container.

12 . The polyester resin closure of claim 11 , wherein the lower wall has a concave upward shape that becomes a convex upward shape when pressure is applied by pressurized contents within the interior of the container.

13 . The polyester resin closure of claim 5 , wherein the plug seal is configured to establish a sealing interface with the finish.

14 . The polyester resin closure of claim 13 , wherein a width of the sealing interface is configured to bridge defects present in the finish.

15 . The polyester resin closure of claim 13 , wherein the lower wall is configured to increase pressure on a sealing interface between the plug seal and the finish.

16 . The polyester resin closure of claim 1 , wherein the tamper evidence feature comprises a folded band.

17 . The polyester resin closure of claim 16 , wherein the tamper evidence feature comprises a plurality of spaced-apart bridges that connect the folded band to the outer cylindrical wall of the polyester resin closure.

18 . The polyester resin closure of claim 17 , wherein the plurality of spaced-apart bridges is configured to break when the polyester resin closure is unthreaded from the finish.

19 . The polyester resin closure of claim 18 , wherein the folded band is configured to be retained in position by the tamper evidence ledge when the polyester resin closure is unthreaded from the finish.

20 . A polyester resin closure that mounts onto a finish of a container; the polyester resin closure comprising:

(a) a plug seal configured to seal against an inner surface of the finish;

(b) an annular wall configured to seat against a top surface of a rim of the finish;

(c) an outer cylindrical wall extending downward from the annular wall, wherein the outer cylindrical wall comprises internal threads configured to engage with the finish; and

(d) a tamper evidence feature configured to engage with a tamper evidence ledge of the finish;

wherein the polyester resin comprises polyethylene terephthalate, polyethylene furandicarboxylate, or a copolymer of polyethylene terephthalate and polyethylene furandicarboxylate;

wherein the plug seal comprises an inner cylindrical wall that extends downwardly from the annular wall;

wherein the inner cylindrical wall comprises a radial surface that is dimensioned for an interference fit with a corresponding inwardly facing surface of the rim of finish for sealing;

wherein the interference fit is configured to lock the polyester resin closure to the finish; and

wherein the amount of interference in the interference fit is from 0.02 mm to 0.2 mm.

21 . A polyester resin closure that mounts onto a finish of a container; the polyester resin closure comprising:

(a) a plug seal configured to seal against an inner surface of the finish;

(b) an annular wall configured to seat against a top surface of a rim of the finish;

(c) an outer cylindrical wall extending downward from the annular wall, wherein the outer cylindrical wall comprises internal threads configured to engage with the finish; and

(d) a tamper evidence feature configured to engage with a tamper evidence ledge of the finish;

wherein the polyester resin comprises polyethylene terephthalate, polyethylene furandicarboxylate, or a copolymer of polyethylene terephthalate and polyethylene furandicarboxylate;

wherein the plug seal comprises an inner cylindrical wall that extends downwardly from the annular wall;

wherein a lower wall extends across a bottom of the inner cylindrical wall;

wherein the lower wall is configured to change shape in response to pressurized contents within the interior of the container; and

wherein the lower wall has a concave upward shape that becomes a convex upward shape when pressure is applied by pressurized contents within the interior of the container.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2025
From: HANAN, JAY CLARKE; HESS, RACHEL
To: ORIGIN MATERIALS OPERATING, INC.
Reel/Frame 069850/0881 →
Continuity (5)
Continuation 18665442 · May 15, 2024
Continuation PCTUS2023066008 · Apr 20, 2023
Provisional Application 63340862 · May 11, 2022
Provisional Application 63333055 · Apr 20, 2022
Related Publication 20250018676A1 · Jan 16, 2025
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