IP Library › Granted Patent US 12,606,445
Granted Patent B2
US 12,606,445 · App. 18/909,415 · Granted Apr 21, 2026

Aerogel composite

Inventors: Mi Ri Kim (Daejeon, KR); Kyung Inn Kim (Daejeon, KR); Minhwa Shin (Daejeon, KR); Kyoungshil Oh (Daejeon, KR)
Assignee: LG Chem, Ltd.
C01B33/1585C01P2004/10C01P2006/10C01P2006/32C01P2006/90
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,606,445
App. No.
18/909,415
Granted
Apr 21, 2026
Kind
B2
Abstract

The present disclosure relates to an aerogel composite and an insulation member including the same, wherein the aerogel composite may maintain insulation constant without significant degradation even when exposed to a pressurization environment. The aerogel composite includes a substrate including a plurality of discrete fibers and voids between the fibers; and silica aerogel including a plurality of aerogel particles positioned on the fiber and in the voids between the fibers, and having a network structure including one or more pores, wherein when a pressure of 150 N/cm 2 is applied in a thickness direction with respect to the aerogel composite, a volume ratio of aerogel including pores and voids between discrete fibers per unit volume of the aerogel composite is 0.85 times to 1 time compared to before the pressure was applied.

Claims (157)

1 . An aerogel composite comprising:

a substrate including a plurality of discrete fibers and voids between the fibers; and

silica aerogel including a plurality of aerogel particles positioned on the fiber and in the voids between the fibers, and having a network structure including one or more pores,

wherein the volume ratio of the aerogel including pores and the voids per unit volume of the aerogel composite is 88% to 98%,

wherein a total volume ratio of the fibers per unit volume of the aerogel composite is from 2% to 12%,

wherein when a pressure of 150 N/cm 2 is applied in a thickness direction with respect to the aerogel composite, a volume ratio of aerogel including pores and voids between discrete fibers per unit volume of the aerogel composite is 0.85 times to 1 time compared to before the pressure was applied,

wherein when a pressure of 300 N/cm 2 is applied in a thickness direction with respect to the aerogel composite, the volume ratio of the aerogel including pores and the voids per unit volume of the aerogel composite is 0.80 times to 1 time compared to before the pressure was applied,

wherein when a pressure of 150 N/cm 2 is applied to a cross-section of the aerogel composite, the heat transmission coefficient after the compression is greater than 1 time and less than or equal to 1.5 times the heat transmission coefficient before the compression,

wherein when a pressure of 300 N/cm 2 is applied to a cross-section of the aerogel composite, the heat transmission coefficient after the compression is greater than 1 time and less than or equal to 1.8 times the heat transmission coefficient before the compression.

2 . The aerogel composite of claim 1 , wherein when a pressure of 300 N/cm 2 is applied in the thickness direction with respect to the aerogel composite, the volume ratio of the aerogel including pores and the voids per unit volume of the aerogel composite is 0.89 times to 1 time the volume ratio thereof when a pressure of 150 N/cm 2 is applied.

3 . The aerogel composite of claim 1 , wherein when each of a pressure of 150 N/cm 2 and a pressure of 300 N/cm 2 are applied to the aerogel composite to compress the aerogel composite, the heat transmission coefficient before and after the compression satisfy Equation 2 below:

{

(

Heat

⁢

transmission

⁢

coefficient

⁢

(

a

)

⁢

before

⁢

and

⁢

after

⁢

compression

-

Average

⁢

value

⁢

(

b

)

⁢

of

⁢

heat

⁢

transmission

⁢

coefficients

⁢

before

⁢

and

⁢

after

⁢

compression

)

}

=

(

Average

⁢

value

⁢

(

b

)

⁢

of

⁢

heat

⁢

transmission

⁢

coefficients

⁢

before

⁢

and

⁢

after

⁢

compression

)

×

A

[

Equation

⁢

2

]

wherein in Equation 2, the heat transmission coefficient (a) before and after compression refers to a heat transmission coefficient obtained after compression with an intensity of 0 N/cm 2 , 150 N/cm 2 , or 300 N/cm 2 in the thickness direction of the aerogel composite; the average value (b) of heat transmission coefficients before and after compression refers to an average value of the heat transmission coefficient of an unpressurized aerogel composite and heat transmission coefficients obtained after compressing the aerogel composite with an intensity of each of 150 N/cm 2 and 300 N/cm 2 ; and the A is a real number of −0.30 to +0.30.

4 . The aerogel composite of claim 3 , wherein the A is a real number of −0.25 to +0.25.

5 . The aerogel composite of claim 1 , wherein when each of a pressure of 150 N/cm 2 or 300 N/cm 2 is applied to the aerogel composite, a rate of change (B) in heat transmission coefficient after compression per unit applied pressure obtained after the compression satisfies Equation 3 below:

B

=

❘

"\[LeftBracketingBar]"

(

heat

⁢

transmission

⁢

coefficient

⁢

after

⁢

compression

⁢

with

⁢

a

⁢

pressure

⁢

of

⁢

x

-

heat

⁢

transmission

⁢

coefficient

⁢

after

⁢

compression

⁢

with

⁢

a

⁢

pressure

⁢

of

⁢

y

)

/

(

x

-

y

)

❘

"\[RightBracketingBar]"

[

Equation

⁢

3

]

wherein in Equation 3 above, x is a pressure intensity of 150 N/cm 2 or 300 N/cm 2 , y is 0, and the B is a real number of 0 to 2.0×10 −2 .

6 . The aerogel composite of claim 5 , wherein the x is 150 N/cm 2 , y is 0, and the B is a real number of 0 to 1.5×10 −2 .

7 . The aerogel composite of claim 5 , wherein the x is 300 N/cm 2 , y is 0, and the B is a real number of 0 to 1.0×10 −2 .

8 . The aerogel composite of claim 1 , wherein the fiber substrate and the aerogel in the aerogel composite are included at a weight ratio of 1:0.4 to 2.

9 . The aerogel composite of claim 1 , wherein a density of the aerogel composite is 0.15 g/cm 3 to 0.35 g/cm 3 .

10 . A heat insulation member comprising the aerogel composite of claim 1 .

11 . The aerogel composite of claim 10 , wherein the heat insulation member further comprises a support member positioned on at least one surface of an upper surface of the aerogel composite and a lower surface thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 11, 2024
From: KIM, MI RI; KIM, KYUNG INN; SHIN, MINWHA; OH, KYOUNGSHIL
To: LG CHEM, LTD.
Reel/Frame 068874/0517 →
Priority Claims (1)
KR 10-2024-0042132 · Mar 27, 2024 · national
Continuity (1)
Related Publication 20250304453A1 · Oct 2, 2025
References Cited (106)
US 2734827A · Hooks · 1956 [cited by applicant]
US 7560062B2 · Gould et al. · 2009 [cited by applicant]
US 10759666B2 · Hindelang et al. · 2020 [cited by applicant]
US 11577490B2 · Oikawa et al. · 2023 [cited by applicant]
US 20020094426A1 · Stepanian et al. · 2002 [cited by applicant]
US 20060125158A1 · Rouanet et al. · 2006 [cited by applicant]
US 20100143717A1 · Sakamoto et al. · 2010 [cited by applicant]
US 20160032584A1 · Doshi et al. · 2016 [cited by applicant]
US 20160369059A1 · Kotake et al. · 2016 [cited by applicant]
US 20170210092A1 · Rikleen et al. · 2017 [cited by applicant]
US 20170283269A1 · Kotake et al. · 2017 [cited by applicant]
US 20180009969A1 · Kim et al. · 2018 [cited by applicant]
US 20180010726A1 · Kim et al. · 2018 [cited by applicant]
US 20180029892A1 · Yu et al. · 2018 [cited by applicant]
US 20180086587A1 · Kim et al. · 2018 [cited by applicant]
US 20180134566A1 · Kim et al. · 2018 [cited by applicant]
US 20180244029A1 · Kim et al. · 2018 [cited by applicant]
US 20180313001A1 · Dempsey · 2018 [cited by applicant]
US 20180326700A1 · Kim · 2018 [cited by applicant]
US 20190062167A1 · Kim et al. · 2019 [cited by applicant]
US 20190374921A1 · Mihalcik et al. · 2019 [cited by applicant]
US 20200108583A1 · Oikawa et al. · 2020 [cited by applicant]
US 20200215791A1 · Oh et al. · 2020 [cited by applicant]
US 20200378058A1 · Oikawa et al. · 2020 [cited by applicant]
US 20210016239A1 · Kim et al. · 2021 [cited by applicant]
US 20210155486A1 · Kang · 2021 [cited by examiner]
US 20210163303A1 · Evans et al. · 2021 [cited by applicant]
US 20210309527A1 · Evans et al. · 2021 [cited by applicant]
US 20210363699A1 · Afshari et al. · 2021 [cited by applicant]
US 20210370636A1 · Tsuruta et al. · 2021 [cited by applicant]
US 20220098046A1 · Lee et al. · 2022 [cited by applicant]
US 20220195137A1 · Movahhed et al. · 2022 [cited by applicant]
US 20220204350A1 · Oh · 2022 [cited by examiner]
US 20220380222A1 · Kim et al. · 2022 [cited by applicant]
US 20230050685A1 · Kim et al. · 2023 [cited by applicant]
US 20230331560A1 · Kim et al. · 2023 [cited by applicant]
US 20230348285A1 · Numrich et al. · 2023 [cited by applicant]
CN 101680128B · 2013 [cited by applicant]
CN 107140938A · 2017 [cited by applicant]
CN 106565268B · 2020 [cited by applicant]
CN 113939942A · 2022 [cited by applicant]
CN 115748088A · 2023 [cited by applicant]
CN 116154360A · 2023 [cited by applicant]
CN 116945715A · 2023 [cited by applicant]
EP 4056539A1 · 2022 [cited by applicant]
JP WO2017221687A1 · 2019 [cited by applicant]
JP WO2018163354A1 · 2019 [cited by applicant]
JP 2020060291A · 2020 [cited by applicant]
JP 2021036038A · 2021 [cited by applicant]
JP 2022529347A · 2022 [cited by applicant]
JP 7285085B2 · 2023 [cited by applicant]
JP 7352769B2 · 2023 [cited by applicant]
JP 7368327B2 · 2023 [cited by applicant]
KR 20050022986A · 2005 [cited by applicant]
KR 20070100738A · 2007 [cited by applicant]
KR 100909732B1 · 2009 [cited by applicant]
KR 20090078357A · 2009 [cited by applicant]
KR 100955622B1 · 2010 [cited by applicant]
KR 20120116944A · 2012 [cited by applicant]
KR 101281689B1 · 2013 [cited by applicant]
KR 20130138275A · 2013 [cited by applicant]
KR 20150090320A · 2015 [cited by applicant]
KR 20160100082A · 2016 [cited by applicant]
KR 101654795B1 · 2016 [cited by applicant]
KR 20160125956A · 2016 [cited by applicant]
KR 20170060027A · 2017 [cited by applicant]
KR 101748532B1 · 2017 [cited by applicant]
KR 101752091B1 · 2017 [cited by applicant]
KR 20170098141A · 2017 [cited by applicant]
KR 20170104914A · 2017 [cited by applicant]
KR 20170132829A · 2017 [cited by applicant]
KR 20180033064A · 2018 [cited by applicant]
KR 101911188B1 · 2018 [cited by applicant]
KR 101928538B1 · 2018 [cited by applicant]
KR 101966406B1 · 2019 [cited by applicant]
KR 101993643B1 · 2019 [cited by applicant]
KR 102023531B1 · 2019 [cited by applicant]
KR 20200073730A · 2020 [cited by applicant]
KR 20200095323A · 2020 [cited by applicant]
KR 102192354B1 · 2020 [cited by applicant]
KR 20210038374A · 2021 [cited by applicant]
KR 20210071508A · 2021 [cited by applicant]
KR 20210146798A · 2021 [cited by applicant]
KR 20210157353A · 2021 [cited by applicant]
KR 20220049841A · 2022 [cited by applicant]
KR 20220109454A · 2022 [cited by applicant]
KR 20220137360A · 2022 [cited by applicant]
KR 20220154727A · 2022 [cited by applicant]
KR 20220164499A · 2022 [cited by applicant]
KR 20230005300A · 2023 [cited by applicant]
WO 2008051029A1 · 2008 [cited by applicant]
WO 2017155311A1 · 2017 [cited by applicant]
Woignier et al. (Mechanical Properties of Gel-Derived Materials, Journal of Sol-Gel Science and Technology, 2000) (Year: 2000). [cited by examiner]
Emmerling, A. et al., “Small angle scattering and the structure of aeroels,” Journal of Non-Crystalline Solids, Elsevier B.V., 1992, vol. 145, pp. 113-120. [cited by applicant]
Dai, Y et al., “A Theoretical Model for the Effective Thermal Conductivity of Silica Aerogel Composites,” Applied Thermal Engineering, Sep. 2017, vol. 128, pp. 1634-1645. [cited by applicant]
Zhao, J. et al., “A 3-D numerical heat transfer model for silica aerogels based on the porous secondary nanoparticle aggregate structure,” Journal of Non-Crystalline Solids, May 2012, vol. 358, pp. 1287-1297. [cited by applicant]
Sangbae, J. et al., “Application os Silica Aerogel as an Interlayer Insulating Film,” The Korean Ceramic Society, Ceramist, Dec. 2001, vol. 4, Issue 6, pp. 84-90. [cited by applicant]
Klochkov, A. et al., “Pulse NMR of 3He in Aerogel at temperature 1.5K,” Journal of Physics, Conference Series, IOP Publishing Ltd, 150, 2009, 5 pages. [cited by applicant]
Shafi. Superhydrophobic, enhanced strength and thermal insulation silica aerogel/glass fber felt based on methyltrimethoxysilane precursor and silica gel impregnation. Journal of Porous Materials, Springer, Dec. 2019, p… [cited by applicant]
Lakatos. Experimental verification of thermal properties of the aerogel blanket. Case Studies in Thermal Engineering Elsevier Ltd, Mar. 2021, pp. 1-17. [cited by applicant]
International Search Report for Application No. PCT/KR2024/013053 mailed Dec. 19, 2024, 3 pages. [See p. 1, categorizing the cited references]. [cited by applicant]
International Search Report for Application No. PCT/KR2024/015088 mailed Jan. 16, 2025. 3 pages. (see p. 2-3, categorizing the cited references). [cited by applicant]
International Search Report for Application No., PCT/KR2025/003927 dated Jun. 30, 2025. 5 pages. [cited by applicant]
International Search Report for Application No., PCT/KR2025/003925 dated Jun. 30, 2025. 5 pages. [cited by applicant]
International Search Report for Application No. PCT/KR2025/006641 mailed Aug. 29, 2025. 6 pages. [cited by applicant]
Ok, S. et al., “Fluid Behavior in Nanoporous Silica” Frontiers in Chemistry, Aug. 2020, pp. 1-20, vol. 8. Article 734. [cited by applicant]