IP Library › Patent Application 18909559
Patent Application
App. No. 18/909,559

SILICON-BASED ANODE MATERIAL FOR LITHIUM ION BATTERY

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Quick Facts
Patent No.
US None
App. No.
18/909,559
Abstract

A porous reduced silica fiber material has a diameter of about 0.1 to about 20 microns and a surface area of about 5 m 2 /g to about 400 m 2 /g. The porous reduced fiber material may be used to form an electrode having a high capacity and improved cycle life over comparable commercial silicon electrodes.

Claims (20)

1 . A battery comprising:

an anode comprising a porous reduced silica fiber comprising SiO x where x=0-2 and silicon, the porous reduced silica fiber having a diameter of about 0.1 to about 20microns, a surface area of about 5 m 2 /g to about 400 m 2 /g, and a porosity of about 0.01 cm 3 /g to about 1.5 cm 3 /g; and

a cathode comprising a mixed metal oxide.

2 . The battery of claim 1 , wherein the porous reduced silica fiber comprises at least about 20 weight percent silicon.

3 . The battery of claim 1 , wherein the porous reduced silica fiber comprises a carbon coating.

4 . The battery of claim 1 , wherein the mixed metal oxide comprises an oxide of lithium and at least one of aluminum, cobalt, iron, manganese, nickel, titanium, and vanadium.

5 . The battery of claim 1 , wherein the mixed metal oxide comprises at least one of LiCoO 2 , LiNi 0.33 Mn 0.33 Co 0.33 O 2 , LiNi 0.8 Co 0.15 Al 0.05 O 2 , LiMnO 4 , LiFePO 4 , LiMn 2 O 4 , Li 2 MnO 3 , and Li 4 Ti s O 12 .

6 . The battery of claim 1 , wherein the porous reduced silica fiber has a diameter of about 2 to about 15 microns.

7 . The battery of claim 1 , wherein the porous reduced silica fiber has a surface area of about 30 m 2 /g to about 300 m 2 /g and a porosity of about 0.1 cm 3 /g to about 0.7 cm 3 /g.

8 . The battery of claim 1 , wherein the porous reduced silica fiber has a median pore diameter of about 1 nm to about 90 nm and pore diameters ranging from about 0.1 nm to about 150 nm.

9 . The battery of claim 1 , wherein the porous reduced silica fiber is formed by magnesiothermic reduction.

10 . The battery of claim 1 , wherein the cathode comprises fibers formed of the mixed metal oxide.

11 . The battery of claim 1 , further comprising an electrolyte comprising a lithium salt and a solvent.

12 . The battery of claim 11 , wherein the lithium salt comprising lithium hexafluorophosphate (LiPF 6 ), lithium tetrafluoroborate (LiBF 4 ), lithium perchlorate (LiClO 4 ), or combinations thereof.

13 . The battery of claim 12 , wherein the solvent comprises ethylene carbonate, dimethyl carbonate, diethyl carbonate, or combinations thereof.

14 . The battery of claim 1 , wherein the anode further comprises graphite, a silicon alloy, tin oxide, or combinations thereof.

15 . The battery of claim 1 , wherein the anode further comprises carbon black, carbon nanotubes, or a combination thereof.

16 . The battery of claim 1 , wherein at least one of the anode or the cathode comprises a binder.

17 . The battery of claim 1 , wherein the battery is a pouch cell or a coin cell.

18 . The battery of claim 1 , wherein the battery is a lithium ion battery comprising rolled sheets of the cathode, the anode, and a separator.

Assignments (2)
PATENT SECURITY AGREEMENT Recorded Jul 29, 2026
From: LYDALL PERFORMANCE MATERIALS (US), INC.; LYDALL, INC.; REFRACTORY SPECIALTIES, INCORPORATED; SOUTHERN FELT COMPANY, INC.; UNIFRAX I LLC; STELLAR MATERIALS, LLC; ALKEGEN SIFAB LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
Reel/Frame 076079/0805 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 8, 2024
From: CANNAN, CHAD; CROSS, JONATHAN; KELSALL, ADAM; ZOITOS, BRUCE K.
To: UNIFRAX I LLC
Reel/Frame 068835/0321 →