IP Library › Granted Patent US 12,623,528
Granted Patent B2
US 12,623,528 · App. 18/939,164 · Granted May 12, 2026

Clutch assembly, power mechanism and vehicle

Inventors: Feng Zhang (Shenzhen, CN); Gaoming Zhao (Shenzhen, CN); Yinsheng Liao (Shenzhen, CN); Ning Zhu (Shenzhen, CN); Qiang Wang (Shenzhen, CN)
Assignee: BYD Company Limited
B60K6/387
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,623,528
App. No.
18/939,164
Granted
May 12, 2026
Kind
B2
Abstract

A clutch assembly includes a first transmission member, a first clutch component, and a second clutch component. The first clutch component includes a first clutch portion and a second clutch portion, and the second clutch component includes a third clutch portion and a fourth clutch portion. The first clutch portion and the third clutch portion are connected to the first transmission member to enable the first transmission member to form a first end of the clutch assembly. The second clutch portion is selectively engaged with the first clutch portion to enable the second clutch portion to form a second end of the clutch assembly. The fourth clutch portion is selectively engaged with the third clutch portion to enable the fourth clutch portion to form a third end of the clutch assembly.

Claims (32)

1 . A clutch assembly, comprising a countershaft, a first transmission member, a first clutch component, and a second clutch component,

the first clutch component comprising a first clutch portion and a second clutch portion,

the second clutch component comprising a third clutch portion and a fourth clutch portion,

the first clutch portion and the third clutch portion being connected to the first transmission member to enable the first transmission member to form a first end of the clutch assembly,

the second clutch portion being selectively engaged with the first clutch portion to enable the second clutch portion to form a second end of the clutch assembly, wherein the first transmission member is a gear, the first clutch portion and the third clutch portion are connected to each other to form a clutch body, and the first transmission member is disposed on the clutch body,

the fourth clutch portion being selectively engaged with the third clutch portion to enable the fourth clutch portion to form a third end of the clutch assembly, and

the countershaft having a free end and a limiting end, and a direction from the second clutch portion to the fourth clutch portion is the same as a direction from the free end to the limiting end.

2 . The clutch assembly according to claim 1 , wherein the first end is an output end of the clutch assembly, and the second end and the third end are input ends of the clutch assembly.

3 . The clutch assembly according to claim 1 , wherein the second end is an output end of the clutch assembly, and the first end and the third end are input ends of the clutch assembly.

4 . The clutch assembly according to claim 1 , wherein along a thickness direction of the first transmission member, the first clutch portion and the third clutch portion are respectively connected to two sides of the first transmission member; and

along the thickness direction of the first transmission member, a projection of the first clutch portion and a projection of the third clutch portion at least partially overlap.

5 . The clutch assembly according to claim 1 , wherein an outer periphery of the clutch body comprises teeth as the first transmission member.

6 . The clutch assembly according to claim 1 , wherein the first transmission member, the first clutch portion, and the third clutch portion are integrally formed.

7 . The clutch assembly according to claim 1 , wherein the first transmission member is connected to the countershaft, and the second clutch portion and the fourth clutch portion are rotatably disposed on the countershaft.

8 . The clutch assembly according to claim 7 , further comprising a housing, a first bearing, and a second bearing, wherein:

the first bearing is connected between the fourth clutch portion and the countershaft to enable the fourth clutch portion and the countershaft to relatively rotate,

the second bearing is connected between the fourth clutch portion and the housing to enable the fourth clutch portion and the housing to relatively rotate, and

along a radial direction of the countershaft, a projection of the first bearing and a projection of the second bearing at least partially overlap.

9 . The clutch assembly according to claim 1 , wherein a first limiting portion is formed on the fourth clutch portion, a second limiting portion is disposed on the limiting end of the countershaft, and the first limiting portion is coupled with the second limiting portion to limit axial movement of the countershaft.

10 . The clutch assembly according to claim 9 , wherein the fourth clutch portion is recessed toward a side away from the limiting end to form the first limiting portion, the limiting end protrudes toward a side away from the free end to form the second limiting portion, the first limiting portion comprises a spherical groove, the second limiting portion comprises a spherical protrusion, and the first limiting portion and the second limiting portion are concentric and spaced apart.

11 . A power mechanism, comprising a first power member, a second power member, and a clutch assembly, wherein

the clutch assembly comprises a countershaft, a first transmission member, a first clutch component, and a second clutch component, the first clutch component comprising a first clutch portion and a second clutch portion, the second clutch component comprising a third clutch portion and a fourth clutch portion, the first clutch portion and the third clutch portion being connected to the first transmission member to enable the first transmission member to form a first end of the clutch assembly, the first transmission member is a gear, the first clutch portion and the third clutch portion are connected to each other to form a clutch body, the first transmission member is disposed on the clutch body, the second clutch portion being selectively engaged with the first clutch portion to enable the second clutch portion to form a second end of the clutch assembly, the fourth clutch portion being selectively engaged with the third clutch portion to enable the fourth clutch portion to form a third end of the clutch assembly, the countershaft having a free end and a limiting end, and a direction from the second clutch portion to the fourth clutch portion is the same as a direction from the free end to the limiting end; and

two of the first end, the second end, and the third end are input ends of the clutch assembly, the other one of the first end, the second end, and the third end is an output end of the clutch assembly, the first power member and the second power member are connected to the input ends, and the output end is connected to a first driving end.

12 . The power mechanism according to claim 11 , further comprising a third power member, wherein the third power member is configured to output power to a second driving end.

13 . The power mechanism according to claim 11 , wherein the first end is an output end of the clutch assembly, and the second end and the third end are input ends of the clutch assembly.

14 . The power mechanism according to claim 11 , wherein the second end is an output end of the clutch assembly, and the first end and the third end are input ends of the clutch assembly.

15 . The power mechanism according to claim 11 , wherein along a thickness direction of the first transmission member, the first clutch portion and the third clutch portion are respectively connected to two sides of the first transmission member; and

along the thickness direction of the first transmission member, a projection of the first clutch portion and a projection of the third clutch portion at least partially overlap.

16 . The power mechanism according to claim 11 , wherein an outer periphery of the clutch body comprises teeth as the first transmission member.

17 . A vehicle, comprising a power mechanism, power mechanism comprising a first power member, a second power member, and a clutch assembly, wherein

the clutch assembly comprises a countershaft, a first transmission member, a first clutch component, and a second clutch component, the first clutch component comprising a first clutch portion and a second clutch portion, the second clutch component comprising a third clutch portion and a fourth clutch portion, the first clutch portion and the third clutch portion being connected to the first transmission member to enable the first transmission member to form a first end of the clutch assembly, the first transmission member is a gear, the first clutch portion and the third clutch portion are connected to each other to form a clutch body, the first transmission member is disposed on the clutch body, the second clutch portion being selectively engaged with the first clutch portion to enable the second clutch portion to form a second end of the clutch assembly, the fourth clutch portion being selectively engaged with the third clutch portion to enable the fourth clutch portion to form a third end of the clutch assembly, the countershaft having a free end and a limiting end, and a direction from the second clutch portion to the fourth clutch portion is the same as a direction from the free end to the limiting end; and

two of the first end, the second end, and the third end are input ends, the other one of the first end, the second end, and the third end is an output end, the first power member and the second power member are connected to the input ends, and the output end is connected to a first driving end.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2024
From: ZHANG, FENG; ZHAO, GAOMING; LIAO, YINSHENG; ZHU, NING; WANG, QIANG
To: BYD COMPANY LIMITED
Reel/Frame 069161/0486 →
Priority Claims (1)
CN 202210613299.2 · May 31, 2022 · national
Continuity (2)
Continuation PCTCN2023097354 · May 31, 2023
Related Publication 20250058620A1 · Feb 20, 2025
References Cited (50)
US 4411171A · Fiala · 1983 [cited by applicant]
US 10836375B2 · Kaufman · 2020 [cited by examiner]
US 20070175723A1 · Blessing et al. · 2007 [cited by applicant]
US 20130090208A1 · Ichikawa · 2013 [cited by examiner]
US 20130153356A1 · Fleischmann et al. · 2013 [cited by applicant]
US 20210016647A1 · Houser · 2021 [cited by examiner]
US 20210107347A1 · Yano · 2021 [cited by examiner]
US 20210162854A1 · Lehmann et al. · 2021 [cited by applicant]
US 20210178889A1 · Singh · 2021 [cited by examiner]
US 20230228328A1 · Yildir · 2023 [cited by examiner]
US 20230398832A1 · Liu · 2023 [cited by examiner]
CN 101607523A · 2009 [cited by applicant]
CN 102039808A · 2011 [cited by applicant]
CN 102381177A · 2012 [cited by applicant]
CN 207842651U · 2018 [cited by applicant]
CN 208734758U · 2019 [cited by applicant]
CN 110667368A · 2020 [cited by applicant]
CN 110892167A · 2020 [cited by applicant]
CN 111016619A · 2020 [cited by examiner]
CN 111055672A · 2020 [cited by applicant]
CN 111114275A · 2020 [cited by examiner]
CN 111319607A · 2020 [cited by applicant]
CN 111347869A · 2020 [cited by applicant]
CN 112108234A · 2020 [cited by applicant]
CN 112319204A · 2021 [cited by applicant]
CN 112572127A · 2021 [cited by applicant]
CN 108544916B · 2021 [cited by applicant]
CN 215596239U · 2022 [cited by applicant]
CN 216709004U · 2022 [cited by applicant]
CN 217381366U · 2022 [cited by applicant]
CN 217994129U · 2022 [cited by applicant]
CN 218228631U · 2023 [cited by applicant]
CN 219424610U · 2023 [cited by applicant]
EP 4534311A1 · 2025 [cited by applicant]
JP 2003220841A · 2003 [cited by applicant]
JP 5318185B2 · 2013 [cited by applicant]
JP 2018185028A · 2018 [cited by applicant]
JP 2020029938A · 2020 [cited by applicant]
JP 2020039234A · 2020 [cited by applicant]
JP 2020165474A · 2020 [cited by applicant]
KR 101786338B1 · 2017 [cited by applicant]
KR 20180095234A · 2018 [cited by applicant]
WO 2018078921A1 · 2018 [cited by applicant]
WO 2021239693A1 · 2021 [cited by applicant]
International Search Report and Written Opinion for Application No. PCT/CN2023/097354, mailed on Sep. 12, 2023, 12 pages. [cited by applicant]
Extended European Search Report dated Jan. 14, 2025, issued in European Patent Application No. 22900537.6 (6 pages). [cited by applicant]
Extended European Search Report dated May 22, 2025, issued in European Patent Application No. 23815240.9 (7 pages). [cited by applicant]
Extended European Search Report dated Jul. 23, 2025, issued in European Patent Application No. 23815239.1 (8 pages). [cited by applicant]
Notice of Reasons for Refusal dated Jul. 15, 2025, issued in Japanese Patent Application No. 2024-512972, with English machine translation (13 pages). [cited by applicant]
Non-Final Office Action dated Jul. 29, 2025, issued in U.S. Appl. No. 18/606,233 (7 pages). [cited by applicant]