ELECTRODE COATINGS CONTAINING NANOMATERIALS OR MICROFIBERS
An electrode for use in electrochemical processes includes a coating layer having nanomaterial or microfibers.
1 . An apparatus comprising:
an electrode having a core substrate wherein the electrode is in an aqueous solution and producing a product via an electrochemical process; and
a coating layer on the substrate, wherein the coating layer includes nanomaterial.
2 . The apparatus of claim 1 , wherein the core substrate includes titanium.
3 . The apparatus of claim 2 , wherein the electrode is a gas-evolving electrode.
4 . The apparatus of claim 1 , wherein the electrode is a gas-evolving electrode.
5 . The apparatus of claim 4 , wherein the nanomaterial includes glass microfibers.
6 . The apparatus of claim 1 , wherein the nanomaterial includes glass microfibers.
7 . The apparatus of claim 2 , wherein the nanomaterial includes glass microfibers.
8 . The apparatus of claim 1 , wherein the aqueous solution includes sodium chloride or potassium chloride.
9 . The apparatus of claim 8 , wherein the nanomaterial includes glass microfibers.
10 . The apparatus of claim 1 , wherein the coating layer includes one or more precious metal oxides of ruthenium, iridium, osmium, rhodium, platinum, and palladium.
11 . The apparatus of claim 10 , wherein the coating layer further includes oxides of one or more of titanium, tantalum, zirconium, niobium, hafnium, lanthanides, actinides, and tin.
12 . The apparatus of claim 2 , wherein the coating layer includes one or more precious metal oxides of ruthenium, iridium, osmium, rhodium, platinum, and palladium.
13 . The apparatus of claim 12 , wherein the coating layer further includes oxides of one or more of titanium, tantalum, zirconium, niobium, hafnium, lanthanides, actinides, and tin.
14 . The apparatus of claim 1 , wherein the microfibers have a thickness or diameter of less than about 1 micron and a length of at least 10 times the thickness or diameter.
15 . The apparatus of claim 2 , wherein the microfibers have a thickness or diameter of less than about 1 micron and a length of at least 10 times the thickness or diameter.
16 . The apparatus of claim 1 , wherein the coating layer includes an amount of nanomaterial of from between about 2% to about 20% dry weight of the coating.
17 . The apparatus of claim 1 , wherein the coating layer includes an amount of glass microfibers of from between about 2% to about 20% dry weight of the coating.
18 . The apparatus of claim 1 , wherein the nanomaterial includes nanoparticles.
19 . The apparatus of claim 2 , wherein the nanomaterial includes nanoparticles.
20 . The apparatus of claim 1 , wherein the electrochemical process is a chlor-alkali membrane-cell process or diaphragm-cell process.
21 . The apparatus of claim 2 , wherein the electrochemical process is a chlor-alkali membrane-cell process or diaphragm-cell process.
22 . The apparatus of claim 1 , wherein the electrode and aqueous solution produce a salt.
23 . The apparatus of claim 2 , wherein the electrode and aqueous solution produce a salt.
24 . The apparatus of claim 1 , wherein the electrode and aqueous solution produce sodium hypochlorite.
25 . The apparatus of claim 2 , wherein the electrode and aqueous solution produce sodium hypochlorite.
26 . An apparatus comprising:
an electrode having a core substrate wherein the electrode is in an aqueous solution and producing a product via an electrochemical process; and
a coating layer on the substrate, wherein the coating layer includes microfibers.
27 . The apparatus of claim 26 , wherein the microfibers include glass microfibers.
28 . The apparatus of claim 27 , wherein the glass microfibers have a diameter less than 5 microns.
29 . The apparatus of claim 26 , wherein the microfibers have a diameter less than 10 microns.