IP Library Granted Patent US 12,658,432
Granted Patent B2
US 12,658,432 · App. 18/970,584 · Granted Jun 16, 2026

Composite positive electrode material and preparation method thereof, positive electrode plate, secondary battery, and electric apparatus

Inventors: Shuxing Huan (Ningde, CN); Chongheng Shen (Ningde, CN); Bangrun Wang (Ningde, CN); Changxu Wu (Ningde, CN); Na Liu (Ningde, CN)
Assignee: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
H01M4/505H01M4/131H01M4/1391H01M4/364H01M2004/021H01M2004/028
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,658,432
App. No.
18/970,584
Granted
Jun 16, 2026
Kind
B2
Abstract

A composite positive electrode material is Li[Li x Ni a Co b Mn c M d ]O 2 , where x+a+b+c+d=1, 0<a, b, and c<1, 0≤d≤0.05, 0≤x, and the element M includes one or more of Al, B, Zr, Sr, Y, Sb, Ta, Na, K, W, Ti, Mg, Nb, Hf, Mo, and Ce. A span of the composite positive electrode material is 1.2-2.0. The composite positive electrode material includes first and second lithium-rich manganese-based positive electrode materials. The first lithium-rich manganese-based positive electrode material includes rod-like primary particles with a length of 0.1-1.5 μm and secondary particles with D v 50 of 3-8 μm. The second lithium-rich manganese-based positive electrode material includes spheroidal primary particles with a diameter of 0.1-400 nm and secondary particles with D v 50 of 8-20 μm.

Claims (28)

1 . A composite positive electrode material, wherein:

a span of the composite positive electrode material is 1.2-2.0, wherein the span=(D v 90−D v 10)/D v 50, and D v 90, D v 10, and D v 50 are a particle volume distribution D v 90, a particle volume distribution D v 10, and a volume median diameter D v 50 of the composite positive electrode material; and

the composite positive electrode material comprises a first lithium-rich manganese-based positive electrode material and a second lithium-rich manganese-based positive electrode material, wherein:

primary particles of the first lithium-rich manganese-based positive electrode material are rod-like particles, a length of the rod-like particle is 0.1-1.5 μm, and a volume median diameter D v 50 of secondary particles of the first lithium-rich manganese-based positive electrode material is 3-8 μm; and

primary particles of the second lithium-rich manganese-based positive electrode material are spheroidal particles, a diameter of the spheroidal particle is 0.1-400 nm, and a volume median diameter D v 50 of secondary particles of the second lithium-rich manganese-based positive electrode material is 8-20 μm.

2 . The composite positive electrode material according to claim 1 , wherein the volume median diameter D v 50 of the composite positive electrode material is 6-15 μm, and BET of the composite positive electrode material is 1.5-8.5 m 2 /g.

3 . The composite positive electrode material according to claim 1 , wherein the volume median diameter D v 50 of the composite positive electrode material is 7-10 μm, and BET of the composite positive electrode material is 2-7 m 2 /g.

4 . The composite positive electrode material according to claim 1 , wherein the span of the composite positive electrode material is 1.4-1.8.

5 . The composite positive electrode material according to claim 1 , wherein the length of the rod-like particle is 0.3-1.3 μm, and the diameter of the spheroidal particle is 50-350 nm.

6 . The composite positive electrode material according to claim 1 , wherein a mass ratio of the first lithium-rich manganese-based positive electrode material to the second lithium-rich manganese-based positive electrode material is 5:5-1:9.

7 . The composite positive electrode material according to claim 1 , wherein a span of the secondary particle of the first lithium-rich manganese-based positive electrode material is 0.4≤span≤2.2, and a span of the secondary particle of the second lithium-rich manganese-based positive electrode material is 0.4≤span≤2.2.

8 . The composite positive electrode material according to claim 1 , wherein the span of the secondary particle of the first lithium-rich manganese-based positive electrode material is 0.4≤span≤1.5, and the span of the secondary particle of the second lithium-rich manganese-based positive electrode material is 0.5≤span≤1.5.

9 . The composite positive electrode material according to claim 1 , wherein BET of the first lithium-rich manganese-based positive electrode material is 0.4-2.5 m 2 /g, and BET of the second lithium-rich manganese-based positive electrode material is 2.5-10 m 2 /g.

10 . The composite positive electrode material according to claim 1 , wherein BET of the first lithium-rich manganese-based positive electrode material is 1.0-2.0 m 2 /g, and BET of the second lithium-rich manganese-based positive electrode material is 3.0-7.0 m 2 /g.

11 . A preparation method for the composite positive electrode material according to claim 1 , comprising:

providing the first lithium-rich manganese-based positive electrode material, wherein primary particles of the first lithium-rich manganese-based positive electrode material are rod-like particles, a length of the rod-like particle is 0.1-1.5 μm, and a volume median diameter D v 50 of secondary particles of the first lithium-rich manganese-based positive electrode material is 3-8 μm;

providing a second lithium-rich manganese-based positive electrode material, wherein primary particles of the second lithium-rich manganese-based positive electrode material are spheroidal particles, a diameter of the spheroidal particle is 0.1-400 nm, and a volume median diameter D v 50 of secondary particles of the second lithium-rich manganese-based positive electrode material is 8-20 μm; and

mixing the first lithium-rich manganese-based positive electrode material and the second lithium-rich manganese-based positive electrode material to obtain the composite positive electrode material, wherein a mass ratio for mixing the first lithium-rich manganese-based positive electrode material and the second lithium-rich manganese-based positive electrode material is 5:5-1:9, the first lithium-rich manganese-based positive electrode material and/or the second lithium-rich manganese-based positive electrode material comprises element M, and the element M comprises one or more of Al, B, Zr, Sr, Y, Sb, Ta, Na, K, W, Ti, Mg, Nb, Hf, Mo, and Ce.

12 . The preparation method according to claim 11 , wherein providing the first lithium-rich manganese-based positive electrode material comprises:

evenly mixing a first lithium source and a first precursor at a molar ratio of 1.1-1.9, adding a first additive, and performing sintering to obtain the first lithium-rich manganese-based positive electrode material, wherein the first lithium source comprises one or more of lithium carbonate, lithium hydroxide, lithium phosphate, lithium nitrate, and lithium acetate, a chemical formula of the first precursor is Ni a1 CO b1 Mn c1 (OH) 2 , 0<a1, b1, and c1<1, an amount of the first additive calculated based on total mass of the first lithium source and the first precursor is 0-20,000 ppm, and the first additive is a compound comprising the element M.

13 . The preparation method according to claim 11 , wherein providing the second lithium-rich manganese-based positive electrode material comprises:

evenly mixing a second lithium source and a second precursor at a molar ratio of 1.1-1.9, adding a second additive, and performing sintering to obtain the second lithium-rich manganese-based positive electrode material, wherein the second lithium source comprises one or more of lithium carbonate, lithium hydroxide, lithium phosphate, lithium nitrate, and lithium acetate, a chemical formula of the second precursor is Ni a2 CO b2 Mn c2 (CO) 3 , 0<a2, b2, and c2<1, an amount of the second additive calculated based on total mass of the second lithium source and the second precursor is 0-20,000 ppm, and the second additive is a compound comprising the element M.

14 . A positive electrode plate, comprising:

a positive electrode film layer, comprising the composite positive electrode material according to claim 1 ; and

a substrate.

15 . The positive electrode plate according to claim 14 , wherein the positive electrode film layer further comprises a conductive agent and a binder, wherein the positive electrode film layer comprises 95%-99.5% of the composite positive electrode material based on a total weight of the positive electrode film layer.

16 . A secondary battery, comprising the positive electrode plate according to claim 14 .

17 . An electric apparatus, comprising the secondary battery according to claim 16 .

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE CORRECT THE APPLICATION NUMBER FROM 19049075 TO 19049705 PREVIOUSLY RECORDED AT REEL: 70813 FRAME: 994. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 14, 2025
From: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 070840/0124 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 11, 2025
From: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 070813/0994 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2025
From: HUAN, SHUXING; SHEN, CHONGHENG; WANG, BANGRUN; WU, CHANGXU; LIU, NA
To: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
Reel/Frame 070048/0467 →
Continuity (2)
Continuation PCTCN2023070182 · Jan 3, 2023
Related Publication 20250096255A1 · Mar 20, 2025
References Cited (33)
US 9601772B2 · Sasaoka · 2017 [cited by examiner]
US 10508335B1 · Yilmaz · 2019 [cited by examiner]
US 10964940B1 · Mason · 2021 [cited by examiner]
US 11362318B2 · Azami · 2022 [cited by examiner]
US 20150155548A1 · Ryoshi · 2015 [cited by examiner]
US 20160013472A1 · Mitsumoto · 2016 [cited by examiner]
US 20170317349A1 · Ju · 2017 [cited by examiner]
US 20200083524A1 · Baek · 2020 [cited by examiner]
US 20200259172A1 · Jo · 2020 [cited by examiner]
US 20210104741A1 · Han · 2021 [cited by examiner]
US 20210151752A1 · Park · 2021 [cited by examiner]
US 20210276875A1 · Mason · 2021 [cited by examiner]
US 20210408530A1 · Mason · 2021 [cited by examiner]
US 20230076419A1 · Zhu · 2023 [cited by examiner]
US 20240030402A1 · Lee · 2024 [cited by examiner]
US 20240030414A1 · Chae · 2024 [cited by examiner]
US 20250140794A1 · Kim · 2025 [cited by examiner]
US 20250167241A1 · Shim · 2025 [cited by examiner]
CN 103189316A · 2013 [cited by examiner]
CN 105280909A · 2016 [cited by applicant]
CN 107221656A · 2017 [cited by applicant]
CN 108199025A · 2018 [cited by applicant]
CN 108557905A · 2018 [cited by applicant]
CN 105633345B · 2020 [cited by examiner]
CN 111384372A · 2020 [cited by applicant]
CN 107221656B · 2020 [cited by examiner]
CN 114256443A · 2022 [cited by applicant]
CN 114944468A · 2022 [cited by applicant]
CN 115241449A · 2022 [cited by examiner]
GB 2551369A · 2017 [cited by examiner]
KR 20200145747A · 2020 [cited by examiner]
State Intellectual Property Office of China Notification of Grant of Invention Patent Right for Application No. 202380048964.0 Nov. 3, 2025 7 pages (including translation). [cited by applicant]
The World Intellectual Property Organization (WIPO) International Search Report and Written Opinion for PCT/CN2023/070182 Jul. 18, 2023 10 Pages (including translation). [cited by applicant]