IP Library › Granted Patent US 12,454,240
Granted Patent B1
US 12,454,240 · App. 18/971,263 · Granted Oct 28, 2025

Roof rail airbag system

Inventors: Byunggu Kim (Gangdong-gu, KR); Junbum Lee (Gwangmyeong-si, KR); Gumhwan Lee (Bucheon-si, KR)
Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
B60R21/213B60R21/21B60R21/264B60R2021/23192
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Quick Facts
Patent No.
US 12,454,240
App. No.
18/971,263
Granted
Oct 28, 2025
Kind
B1
Abstract

A roof rail airbag system of a vehicle includes a side cushion airbag, a roof cushion airbag, and an inflator operably connected to both the side cushion airbag and the roof cushion airbag and configured to inflate both the side cushion airbag and the roof cushion airbag. A method of operating a roof rail airbag system of a vehicle includes inflating a side cushion airbag of the roof rail airbag system via an inflator operably connected thereto, and inflating a roof cushion airbag of the roof rail airbag system via the same inflator. The roof cushion airbag is configured, when inflated, to extend across a roof of the vehicle between a roof panel and a headliner of the vehicle, the side cushion airbag is configured, when inflated, to extend across a side window of an occupant compartment of the vehicle.

Claims (36)

1 . A roof rail airbag system of a vehicle, comprising:

a side cushion airbag;

a roof cushion airbag;

an inflator operably connected to both the side cushion airbag and the roof cushion airbag and configured to inflate both the side cushion airbag and the roof cushion airbag; and

a Y-valve to connect the inflator to the side cushion airbag and the roof cushion airbag, the Y-valve including:

a first airflow outlet to direct a first airflow into the side cushion airbag; and

a second airflow outlet to direct a second airflow into the roof cushion airbag;

wherein a cross-sectional size of the first airflow outlet differs from a second cross-sectional size of the second airflow outlet such that the side cushion airbag is filled with the first airflow before the roof cushion airbag is filled with the second airflow.

2 . The roof rail airbag system of claim 1 , wherein the side cushion airbag, the roof cushion airbag and the Y-valve are formed together as a single unitary component.

3 . The roof rail airbag system of claim 1 , wherein the roof cushion airbag is configured, when inflated, to extend across a roof of the vehicle between a roof panel and a headliner of the vehicle.

4 . The roof rail airbag system of claim 3 , wherein the roof cushion airbag is configured, when inflated, to extend between 25% and 75% of a roof panel width across the roof panel.

5 . The roof rail airbag system of claim 1 , wherein the side cushion airbag is configured, when inflated, to extend across a side window of an occupant compartment of the vehicle.

6 . The roof rail airbag system of claim 1 , wherein the roof rail airbag system is configured to be secured to a roof rail of the vehicle.

7 . A vehicle, comprising:

a vehicle body defining an occupant compartment; and

a roof rail airbag system secured to the vehicle body in the occupant compartment, the roof rail airbag system including:

a side cushion airbag;

a roof cushion airbag;

an inflator operably connected to both the side cushion airbag and the roof cushion airbag and configured to inflate both the side cushion airbag and the roof cushion airbag; and

a Y-valve to connect the inflator to the side cushion airbag and the roof cushion airbag, the Y-valve including:

a first airflow outlet to direct a first airflow into the side cushion airbag; and

a second airflow outlet to direct a second airflow into the roof cushion airbag;

wherein a cross-sectional size of the first airflow outlet differs from a second cross-sectional size of the second airflow outlet such that the side cushion airbag is filled with the first airflow before the roof cushion airbag is filled with the second airflow.

8 . The vehicle of claim 7 , wherein the side cushion airbag, the roof cushion airbag and the Y-valve are formed together as a single unitary component.

9 . The vehicle of claim 7 , wherein the roof cushion airbag is configured, when inflated, to extend across a roof of the vehicle between a roof panel and a headliner of the vehicle.

10 . The vehicle of claim 9 , wherein the roof cushion airbag is configured, when inflated, to extend between 25% and 75% of a roof panel width across the roof panel.

11 . The vehicle of claim 7 , wherein the side cushion airbag is configured, when inflated, to extend across a side window of an occupant compartment of the vehicle.

12 . The vehicle of claim 7 , wherein the roof rail airbag system is secured to a roof rail of the vehicle.

13 . A method of operating a roof rail airbag system of a vehicle, comprising:

inflating a side cushion airbag of the roof rail airbag system via an inflator operably connected thereto; and

inflating a roof cushion airbag of the roof rail airbag system via the same inflator;

wherein the roof cushion airbag is configured, when inflated, to extend across a roof of the vehicle between a roof panel and a headliner of the vehicle; and

wherein the side cushion airbag is configured, when inflated, to extend across a side window of an occupant compartment of the vehicle;

wherein the inflator is operably connected to the side cushion airbag and the roof cushion airbag via a Y-valve; and

wherein a first inflation rate of the roof cushion airbag is different from a second inflation rate of the side cushion airbag, such that the side cushion airbag is filled before the roof cushion airbag is filled.

14 . The method of claim 13 , wherein the side cushion airbag, the roof cushion airbag and the Y-valve are formed together as a single unitary component.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2024
From: KIM, BYUNGGU; LEE, JUNBUM; LEE, GUMHWAN
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 069507/0463 →
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