Granted Patent B2

US 12,645,169 · App. 18/987,617 · Granted Jun 2, 2026

Inventor: Tomonori Yuyama (Tokyo, JP)

Assignee: CANON KABUSHIKI KAISHA

G03G15/0849G03G15/0865G03G15/0877G03G15/0891G03G15/50G03G2215/0607

Abstract

Claims (67)

1 . An image forming apparatus comprising:

an image bearing member;

a developing unit including a developer bearing member configured to bear developer that contains toner and carrier for developing an electrostatic latent image formed on the image bearing member, a developing container configured to accommodate the developer that is supplied to the developer bearing member, a conveyance screw configured to convey the developer accommodated in the developing container, a developer discharge portion configured to discharge part of the developer accommodated in the developing container, a first magnetic permeability sensor including a first detection portion configured to detect magnetic permeability of the developer accommodated in the developer container, and a second magnetic permeability sensor including a second detection portion configured to detect the magnetic permeability of the developer accommodated in the developer container;

a developer replenishment unit configured to replenish the developer to the developing container;

a driving unit configured to rotatably drive the conveyance screw under a first rotational condition when the developing unit performs a developing operation to develop the electrostatic latent image formed on the image bearing member; and

a controller,

wherein the second detection portion is located vertically above the first detection portion,

wherein the controller is configured to execute first control to control the developer replenishment unit to replenish the developer to the developing container based on an output value of the first magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, and

wherein the controller is configured to execute second control to control the driving unit such that the driving unit rotatably drives the conveyance screw under a second rotational condition, which is different from the first rotational condition, during a non-developing operation, in which the developing operation is not performed, based on the output value of the first magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw and an output value of the second magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw.

2 . The image forming apparatus according to claim 1 ,

wherein the first rotational condition is a condition in which the driving unit rotates the conveyance screw in a first rotational direction, and

wherein the second rotational condition is a condition in which the driving unit repeatedly alternately rotates the conveyance screw in the first rotational direction and a second rotational direction that is opposite to the first rotational direction.

3 . The image forming apparatus according to claim 1 ,

wherein the first rotational condition is a condition in which the driving unit rotates the conveyance screw in a first rotational direction, and

wherein, in a case where environmental humidity is at first humidity, the second rotational condition is a condition in which the driving unit repeatedly alternately rotates the conveyance screw in the first rotational direction at a first rotational speed and the conveyance screw in a second rotational direction opposite to the first rotational direction at the first rotational speed, and, in a case where the environmental humidity is at second humidity that is lower than the first humidity, the second rotational condition is a condition in which the driving unit repeatedly alternately rotates the conveyance screw in the first rotational direction at a second rotational speed faster than the first rotational speed and the conveyance screw in the second rotational direction at the second rotational speed.

4 . The image forming apparatus according to claim 1 ,

wherein the first rotational condition is a condition in which the driving unit rotates the conveyance screw at a first rotational speed, and

wherein the second rotational condition is a condition in which the driving unit rotates the conveyance screw at a second rotational speed that is faster than the first rotational speed.

5 . The image forming apparatus according to claim 1 ,

wherein the first rotational condition is a condition in which the driving unit rotates the conveyance screw at a first rotational speed, and

wherein, in a case where environmental humidity is at first humidity, the second rotational condition is a condition in which the driving unit rotates the conveyance screw at a second rotational speed that is faster than the first rotational speed, and, in a case where the environmental humidity is at second humidity that is lower than the first humidity, the second rotational condition is a condition in which the driving unit rotates the conveyance screw at a third rotational speed that is faster than the second rotational speed.

6 . The image forming apparatus according to claim 1 ,

wherein the first rotational condition is a condition in which the driving unit rotates the conveyance screw at a first rotational speed, and

wherein the second rotational condition is a condition in which the driving unit rotates the conveyance screw at a second rotational speed that is slower than the first rotational speed.

7 . The image forming apparatus according to claim 1 ,

wherein the first detection portion and the second detection portion are arranged within a range of a distance corresponding to four pitches of a blade of the conveyance screw in a developer conveyance direction in which the conveyance screw conveys the developer.

8 . An image forming apparatus comprising:

an image bearing member;

a developing unit including a developer bearing member configured to bear developer that contains toner and carrier for developing an electrostatic latent image formed on the image bearing member, a developing container configured to accommodate the developer that is supplied to the developer bearing member, a conveyance screw configured to convey the developer accommodated in the developing container, a developer discharge portion configured to discharge part of the developer accommodated in the developing container, a first magnetic permeability sensor including a first detection portion configured to detect magnetic permeability of the developer accommodated in the developer container, and a second magnetic permeability sensor including a second detection portion configured to detect the magnetic permeability of the developer accommodated in the developer container;

a developer replenishment unit configured to replenish the developer to the developing container;

a driving unit configured to rotatably drive the conveyance screw under a first rotational condition when the developing unit performs a developing operation to develop the electrostatic latent image formed on the image bearing member; and

a controller,

wherein the second detection portion is located vertically above the first detection portion,

wherein the controller is configured to execute first control to control the developer replenishment unit to replenish the developer to the developing container based on an output value of the first magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, and

wherein, in a case where the output value of the first magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, is a first value and an output value of the second magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, is equal to or more than a first threshold value, the controller is configured to execute second control to control the driving unit such that the driving unit rotatably drives the conveyance screw under a second rotational condition, which is different from the first rotational condition, during a non-developing operation in which a developing operation is not performed,

in a case where the output value of the first magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, is the first value, and the output value of the second magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw is less than the first threshold value, the controller is configured not to execute the second control,

in a case where the output value of the first magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, is a second value that is larger than the first value, and the output value of the second magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, is equal to or more than a second threshold value that is larger than the first threshold value, the controller is configured to execute the second control,

and, in a case where the output value of the first magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw is the second value, and the output value of the second magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw is less than the second threshold value, the controller is configured not to execute the second control.

9 . The image forming apparatus according to claim 8 ,

wherein the first rotational condition is a condition in which the driving unit rotates the conveyance screw in a first rotational direction, and

wherein the second rotational condition is a condition in which the driving unit rotates repeatedly alternately rotates the conveyance screw in the first rotational direction and a second rotational direction that is opposite to the first direction.

10 . The image forming apparatus according to claim 8 ,

wherein the first rotational condition is a condition in which the driving unit rotates the conveyance screw in a first rotational direction, and

wherein, in a case where environmental humidity is at first humidity, the second rotational condition is a condition in which the driving unit rotates repeatedly alternately rotates the conveyance screw in the first rotational direction at a first rotational speed and the conveyance screw in a second rotational direction opposite to the first rotational direction at the first rotational speed, and, in a case where the environmental humidity is at second humidity lower than the first humidity, the second rotational condition is a condition in which the driving unit rotates repeatedly alternately rotates the conveyance screw in the first rotational direction at a second rotational speed faster than the first rotational speed and the conveyance screw in the second rotational direction at the second rotational speed.

11 . The image forming apparatus according to claim 8 ,

wherein the first rotational condition is a condition in which the driving unit rotates the conveyance screw at a first rotational speed, and

wherein the second rotational condition is a condition in which the driving unit rotates the conveyance screw at a second rotational speed that is faster than the first rotational speed.

12 . The image forming apparatus according to claim 8 ,

wherein the first rotational condition is a condition in which the driving unit rotates the conveyance screw at a first rotational speed, and

wherein, in a case where environmental humidity is at first humidity, the second rotational condition is a condition in which the driving unit rotates the conveyance screw at a second rotational speed that is faster than the first rotational speed, and, in a case where the environmental humidity is at second humidity that is lower than the first humidity, the second rotational condition is a condition in which the driving unit rotates the conveyance screw at a third rotational speed that is faster than the second rotational speed.

13 . The image forming apparatus according to claim 8 ,

wherein the first detection portion and the second detection portion are arranged within a range of a distance corresponding to four pitches of a blade of the conveyance screw in a developer conveyance direction in which the conveyance screw conveys the developer.

14 . An image forming apparatus comprising:

an image bearing member;

a developing unit including a developer bearing member configured to bear developer that contains toner and a carrier for developing an electrostatic latent image formed on the image bearing member, a developing container configured to accommodate the developer that is supplied to the developer bearing member, a conveyance screw configured to convey the developer accommodated in the developing container, a developer discharge portion configured to discharge part of the developer accommodated in the developing container, a first magnetic permeability sensor including a first detection portion configured to detect magnetic permeability of the developer accommodated in the developer container, and a second magnetic permeability sensor including a second detection portion configured to detect the magnetic permeability of the developer accommodated in the developer container;

a developer replenishment unit configured to replenish the developer to the developing container;

a driving unit configured to rotatably drive the conveyance screw; and

a controller,

wherein the second detection portion is located vertically above the first detection portion,

wherein the controller is configured to control the developer replenishment unit to replenish the developer to the developing container based on an output value of the first magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, and

wherein,

in a case where the output value of the first magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, is a first value, and an output value of the second magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, is equal to or less than a first threshold value, the controller is configured to control the driving unit such that the driving unit rotatably drives the conveyance screw at a second rotational speed that is slower than a first rotational speed during a developing operation in which the developing unit develops the electrostatic latent image formed on the image bearing member,

in a case where the output value of the first magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, is the first value, and the output value of the second magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, is larger than the first threshold value, the controller is configured to control the driving unit such that the driving unit rotatably drives the conveyance screw at the first rotational speed during the developing operation,

in a case where the output value of the first magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, is a second value that is larger than the first value, and the output value of the second magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, is equal to or less than a second threshold value that is larger than the first threshold value, the controller is configured to control the driving unit such that the driving unit rotatably drives the conveyance screw at the second rotational speed during the developing operation,

and, in a case where the output value of the first magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, is the second value, and the output value of the second magnetic permeability sensor that is generated while the driving unit rotatably drives the conveyance screw, is larger than the second threshold value, the controller is configured to control the driving unit such that the driving unit rotatably drives the conveyance screw at the first rotational speed.

15 . The image forming apparatus according to claim 14 ,

wherein the first detection portion and the second detection portion are arranged within a range of a distance corresponding to four pitches of a blade of the conveyance screw in a developer conveyance direction in which the conveyance screw conveys the developer.

Assignments (1)

Continuity (1)

References Cited (10)