MANUFACTURING METHOD, APPARATUS AND HOLOGRAM PLATE
In one embodiment, a method for manufacturing a holographic plate includes providing recording geometry optics, providing a photopolymer and illuminating the photopolymer simultaneously with a first laser beam and a second laser beam thereby generating a holographic pattern in a pattern area of the photopolymer, wherein the illuminated photopolymer results in the holographic plate.
1 .- 11 . (canceled)
12 . A method for manufacturing a holographic plate, the method comprising:
providing recording geometry optics;
providing a photopolymer; and
illuminating the photopolymer simultaneously with a first laser beam and a second laser beam thereby generating a holographic pattern in a pattern area of the photopolymer,
wherein the illuminated photopolymer results in the holographic plate,
wherein only the first laser beam runs through the recording geometry optics,
wherein a light-entrance face of the recording geometry optics for the first laser beam faces away from the photopolymer and a light-exit face of the recording geometry optics faces the photopolymer,
wherein the recording geometry optics comprise a lens array, which divides the first laser beam into a plurality of sub-beams,
wherein each one of the sub-beams illuminates most of the pattern area,
wherein each one of the sub-beams has a focal point between the pattern area and the light-entrance face,
wherein a secondary optical element is a converging lens and is located in a plane of the focal points of the sub-beams, and
wherein the lens array is composed of a plurality of spherical lenses.
13 . The method according to claim 12 , wherein each one of the sub-beams illuminates all of the pattern area.
14 . The method according to claim 12 , wherein the light-entrance face is convex.
15 . The method according to claim 12 , wherein the light-entrance face is planar.
16 . The method according to claim 12 , wherein the lens array is located at the light-exit face.
17 . The method according to claim 16 , wherein an optical axis of the recording geometry optics is oriented perpendicular to the photopolymer.
18 . The method according to claim 12 , wherein the focal points of the sub-beams are located between the light-exit face and the photopolymer.
19 . The method according to claim 12 , wherein the recording geometry optics is composed of a plurality of individual optical elements.
20 . The method according to claim 19 ,
wherein the recording geometry optics is composed of a primary optical element and of the secondary optical element,
wherein the primary optical element comprises the light-entrance face and the lens array, and
wherein the secondary optical element is located between the primary optical element and the photopolymer.
21 . The method according to claim 12 ,
wherein a diameter of the pattern area is between 1 cm and 6 cm, inclusive,
wherein a structural size of the holographic pattern is between 0.2 μm and 0.7 μm, inclusive, and
wherein each of the first laser beam and the second laser beam has a wavelength of maximum intensity between 350 nm and 870 nm, inclusive.
22 . The method according to claim 12 , wherein the finished holographic plate is a volume phase hologram (VPH) plate.
23 . An apparatus for performing the method according to claim 12 , the apparatus comprising: the recording geometry optics;
a first laser configured to generate the first laser beam;
a second laser configured to generate the second laser beam; and
a support arrangement for handling the photopolymer and the holographic plate.
24 . A fan-out hologram plate comprising:
a holographic plate, which is a volume phase hologram (VPH) plate and which includes a holographic pattern in a pattern area;
a polarization-dependent reflector on which the holographic plate is arranged; and
a retarder which comprises, or which is configured to act as, a quarter-wave plate, the polarization-dependent reflector is located between the holographic plate and the retarder,
wherein the fan-out hologram plate is configured for augmented reality and/or for virtual reality glasses,
wherein the holographic pattern comprises a multiplexed fan-out hologram,
wherein a diameter of the pattern area is between 1 cm and 6 cm, inclusive, seen in top view of the holographic plate,
wherein a structural size of the holographic pattern is between 0.2 μm and 0.7 μm, inclusive, and
wherein the holographic pattern is configured for a plurality of sub-pupils, each sub-pupil is configured for a full field of view (FoV) or for a nearly full FoV.
25 . A method for manufacturing a holographic plate the method comprising:
providing recording geometry optics;
providing a photopolymer; and
illuminating the photopolymer simultaneously with a first laser beam and a second laser beam thereby generating a holographic pattern in a pattern area of the photopolymer,
wherein the illuminated photopolymer results in the holographic plate,
wherein only the first laser beam runs through the recording geometry optics,
wherein a light-entrance face of the recording geometry optics for the first laser beam faces away from the photopolymer and a light-exit face of the recording geometry optics directly faces the photopolymer,
wherein the recording geometry optics comprise a lens array, which divides the first laser beam into a plurality of sub-beams,
wherein each one of the sub-beams illuminates at least 90% the pattern area,
wherein each one of the sub-beams has a focal point between the pattern area and the light-entrance face,
wherein a secondary optical element is a converging lens and is located in a plane of the focal points of the sub-beams, and
wherein the lens array is composed of a plurality of spherical lenses.