IP Library Granted Patent US 12,451,274
Granted Patent B2
US 12,451,274 · App. 18/997,815 · Granted Oct 21, 2025

Bushing and method for producing a bushing

Inventors: Mark Carbonell (Jackson, TN); Anders C. Johansson (Medina, TN)
Assignee: Hitachi Energy Ltd
H01B17/28B23K20/10H01B19/00B23K2101/38B23K2103/10B23K2103/12
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Quick Facts
Patent No.
US 12,451,274
App. No.
18/997,815
Granted
Oct 21, 2025
Kind
B2
Abstract

The bushing includes a plurality of electrically conductive elements and at least one ultrasonic welding joint. The at least one ultrasonic welding joint is formed between one electrically conductive element and another electrically conductive element and mechanically and electrically connects the electrically conductive elements with each other.

Claims (30)

1. A bushing comprising:

a plurality of electrically conductive elements,

at least one ultrasonic welding joint formed between and mechanically and electrically connecting one electrically conductive element and another electrically conductive element,

wherein the other conductive element is a metal braid, a section of the metal braid adjoining the ultrasonic welding joint is a solidified section in which the threads of the metal braid are connected to each other in a material locking manner.

2. The bushing according to claim 1 , wherein

the bushing is a high voltage condenser bushing having

an inner conductor for transporting current,

at least two field grading layers formed of an electrically conductive material and arranged around the inner conductor,

an electrically isolating material arranged between the at least two field grading layers and electrically isolating them from each other, wherein

the inner conductor and/or at least one field grading layer are mechanically and electrically connected to another electrically conductive element by means of at least one ultrasonic welding joint.

3. The bushing according to claim 2 , wherein

the inner conductor is electrically connected to an inner field grading layer of the bushing via a first metal braid and an outer field grading layer of the bushing is electrically connected to a housing element of the bushing via a second metal braid,

the inner conductor is mechanically and electrically connected to the first metal braid by means of at least one ultrasonic welding joint,

the inner field grading layer is mechanically and electrically connected to the first metal braid by means of at least one ultrasonic welding joint,

the outer field grading layer is mechanically and electrically connected to the second metal braid by means of at least one ultrasonic welding joint,

the housing element is mechanically and electrically connected to the second metal braid by means of at least one ultrasonic welding joint.

4. The bushing according to claim 1 , wherein

at least one ultrasonic welding joint is formed between and mechanically and electrically connects a conductive element made of Cu or Al and another conductive element made of Cu.

5. The bushing according to claim 1 , wherein

at least one of the conductive elements which is mechanically and electrically connected to another conductive element by means of at least one ultrasonic welding joint is a metal foil.

6. The bushing according to claim 1 , wherein at least one of the conductive elements which is mechanically and electrically connected to another conductive element by means of at least one ultrasonic welding joint comprises a structure imprinted into the conductive element.

7. The bushing according to claim 6 , wherein the structure is a knurl structure.

8. A method for producing a bushing comprising:

providing electrically conductive elements,

ultrasonically welding one of the conductive elements to another one of the conductive elements, wherein

the other conductive element is a metal braid, wherein before the ultrasonic welding, a section of the metal braid to be ultrasonically welded is solidified by connecting the threads of the metal braid in this section in a material locking manner.

9. The method according to claim 8 , wherein

for ultrasonically welding the conductive element to the other conductive element,

a welding tool is used which comprises a surface with a structure,

the conductive element and the other conductive element are pressed together with the help of the welding tool so that the structure of the surface is imprinted into at least one of the conductive element and the other conductive element.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 23, 2025
From: CARBONELL, MARK; JOHANSSON, ANDERS C.
To: HITACHI ENERGY SWITZERLAND AG
Reel/Frame 069974/0859 →
MERGER Recorded Jan 23, 2025
From: HITACHI ENERGY SWITZERLAND AG
To: HITACHI ENERGY LTD
Reel/Frame 069990/0642 →
Priority Claims (1)
EP 22188697 · Aug 4, 2022 · regional
Continuity (1)
Related Publication 20250266187A1 · Aug 21, 2025
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