Fluid-driven dual-mode circulation tool
Disclosed is a fluid-driven dual-mode circulation tool which is suitable for high-temperature applications, and which is operable to switch between a flow-through mode and an annular-flow mode. Switching modes is accomplished by interrupting (or reducing) and then reinstating the flow of pressurized fluid through it. In the flow-through mode, pressurized fluid flows out of the tool into the bottom hole assembly. In the annular-flow mode, the tool diverts fluid through internal paths that access the annulus of the wellbore or casing through one or more apertures on the sidewall of the tool.
1 . A fluid-driven dual-mode circulation tool, wherein interrupting and then reinstating inflow of pressurized fluid through the tool allows switching between a flow-through mode and an annular-flow mode, comprising:
a first set of fluid ejection paths which can be blocked or selectively connected with a central bore in the tool, said first set of fluid ejection paths exiting on the sides of the tool;
a second set of fluid ejection paths which can be blocked or selectively connected with the central bore, said second set of fluid ejection paths exiting at a lower end of the tool;
a ratchet tube, said ratchet tube slidable in a confined range within the tool;
a cage cylinder, said cage cylinder being rotatable on its axis, said cage cylinder further includes two pairs of opposed flow channels, said flow channels being connected from a central bore of the cage cylinder and extending to its lower end, and at least one of said pairs of flow channels being adapted to accommodate a sealing ball that can slide within its flow channel, wherein
said cage cylinder and said ratchet tube are axially aligned and engaged in a manner such that, each downstroke of the ratchet tube, caused by flow of pressurized fluid through the tool, causes the cage cylinder to rotate and to alternately align exits of each pair of flow channels with the entrances of either the first set or the second set of fluid ejection paths, thus causing alternate sealing of the entrances of the first set and the second set of fluid ejection paths.
2 . The tool of claim 1 , wherein one of said pair of flow channels has a sealing ball in each member of said pair of flow channels.
3 . The tool of claim 1 , wherein an outer surface of said ratchet tube includes a zig-zagging ratchet path including alternating peaks and valleys, and one or more longitudinal peak channels connecting with the ratchet path and extending longitudinally along the outer surface of the ratchet tube.
4 . The tool of claim 3 , wherein said peak channels are adapted to engage with one or more outer pins fixed on an inner wall of the tool.
5 . The tool of claim 4 , wherein said ratchet path is adapted to engage with one or more inner pins fixed on an inner surface of the cage cylinder.
6 . The tool of claim 5 , wherein said cage cylinder surrounds at least a portion of the length of the ratchet tube.
7 . The tool of claim 5 , wherein each of said inner pins further includes an inner pin head wherein said inner pin head can engage with the ratchet path.
8 . The tool of claim 4 , wherein said inner wall is an inner surface of a guiding cylinder that surrounds at least a portion of the ratchet tube.
9 . The tool of claim 4 , wherein each of said outer pins further includes an outer pin head wherein said outer pin head can engage with a corresponding peak channel.
10 . The tool of claim 1 , wherein said sealing balls are made of a metal or a metal alloy.
11 . The tool of claim 10 , wherein said metal alloy is steel.
12 . The method of claim 1 , wherein said tool further comprises a spring, and every downstroke of said ratchet tube compresses said spring to apply a force to move the ratchet tube upwards in the tool such that both the first and the second set of fluid ejection paths access the central bore, thereby permitting flow through both the first and the second set of fluid ejection paths.
13 . A method to switch an operating fluid discharge mode of a tool, wherein interrupting and then reinstating inflow of pressurized fluid through the tool allows switching between a flow-through-mode and an annular-flow mode, the method comprising:
initiating flow of pressurized fluid through the tool, the tool comprising,
a first set of fluid ejection paths which can be blocked or selectively connected with a central bore in the tool, said first set of fluid ejection paths exiting on the sides of the tool;
a second set of fluid ejection paths which can be blocked or selectively connected with the central bore, said second set of fluid ejection paths exiting at a lower end of the tool; a ratchet tube, said ratchet tube being rotationally fixed with respect to the tool but is slidable in a confined range within the tool;
a cage cylinder, said cage cylinder being rotatable on its axis but being longitudinally fixed within the tool, said cage cylinder further includes two pairs of opposed flow channels, each of said flow channels being connected from a central bore of the cage cylinder and extending to its lower end, and
at least one of said pairs of flow channels being adapted to accommodate a sealing ball that can slide within its flow channel, wherein said cage cylinder and said ratchet tube are axially aligned and engaged in a manner such that, each downstroke of the ratchet tube, caused by flow of pressurized fluid through the tool, causes the cage cylinder to rotate and to alternately align exits of each pair of flow channels with the entrances of the first set and the second set of fluid ejection paths, thus causing alternate sealing of the entrances of the first set and the second set of fluid ejection paths;
interrupting and then reinstating the flow of pressurized fluid through the tool to alternately cause ejection of pressurized fluid from the first set of fluid ejection paths and from the second set of fluid ejection paths, wherein ejection of pressurized fluid from the first set of fluid ejection paths sets the tool in the annular flow mode, and ejection of pressurized fluid from the second set of fluid ejection paths sets the tool in the flow-through mode.
14 . The method of claim 13 , wherein both flow channels have the sealing ball.
15 . The method of claim 13 , wherein an outer surface of said ratchet tube includes a zig-zagging ratchet path including alternating peaks and valleys, and one or more longitudinal peak channels connecting with the ratchet path and extending longitudinally along the ratchet tube.
16 . The method of claim 15 , wherein said peak channels are adapted to engage with one or more outer pins fixed on an inner wall of the tool, and wherein said inner wall surrounds at least a portion of a length of the ratchet tube.
17 . The method of claim 16 , wherein said ratchet path is adapted to engage with one or more inner pins fixed on an inner surface of the cage cylinder.
18 . The method of claim 17 wherein said cage cylinder surrounds at least a portion of the length of the ratchet tube.
19 . The method of claim 16 , wherein said inner wall is an inner surface of a guiding cylinder that surrounds at least a portion of the ratchet tube.
20 . The method of claim 13 wherein said sealing balls are made of a metal or a metal alloy.
21 . The method of claim 20 wherein said metal alloy is steel.