IP Library Granted Patent US 12,553,378
Granted Patent B1
US 12,553,378 · App. 19/041,212 · Granted Feb 17, 2026

Performance enhancement of divided exhaust boost (DEB) engine

Inventors: Praveen Kumar (New Hudson, MI); Xin Yu (Novi, MI); Anqi Zhang (Canton, MI); Andrew Baur (Whitmore Lake, MI)
Assignee: SAUDI ARABIAN OIL COMPANY
F02B37/12F01N3/2892F01N13/10F02B37/025F01N2560/025F01N2560/026
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,553,378
App. No.
19/041,212
Granted
Feb 17, 2026
Kind
B1
Abstract

A divided exhaust boost (DEB) engine includes: a plurality of cylinders; a turbocharger that includes a first scroll and a second scroll; a first exhaust passage through which a first group of the plurality of the cylinders sends a first exhaust stream generated by the first group to the first scroll; a second exhaust passage through which a second group of the plurality of the cylinders send a second exhaust stream generated by the second group to the second scroll; a catalyst; a third exhaust passage through which all of the plurality of cylinders send a third exhaust stream to the catalyst; a scavenge valve disposed in the third exhaust passage and configured to control a flow rate of the third exhaust stream; and an Electronic Control Unit (ECU) that controls, by controlling an aperture of the scavenge valve, a flow rate of the third exhaust stream.

Claims (40)

1 . A divided exhaust boost (DEB) engine comprising:

a plurality of cylinders, each cylinder being configured to form a containment boundary that contains a corresponding combustion reaction of a plurality of combustion reactions;

a turbocharger comprising a first scroll and a second scroll, wherein the turbocharger is configured to be actuated by exhaust gases produced by the plurality of combustion reactions;

a first exhaust passage through which a first group of the plurality of the cylinders sends a first exhaust stream generated by the first group to the first scroll;

a second exhaust passage through which a second group of the plurality of the cylinders send a second exhaust stream generated by the second group to the second scroll;

a catalyst configured to receive the first exhaust stream and the second exhaust stream directly from the turbocharger;

a third exhaust passage through which all of the plurality of cylinders send a third exhaust stream to the catalyst;

a scavenge valve disposed in the third exhaust passage and configured to control a flow rate of the third exhaust stream; and

an Electronic Control Unit (ECU) that controls, by controlling an aperture of the scavenge valve, a flow rate of the third exhaust stream that is fed into the catalyst based on an operation load of the turbocharger, and

wherein the ECU controls a flow rate of a remaining exhaust stream comprising the first exhaust stream and the second exhaust stream sent to the turbocharger, by controlling the flow rate of the third exhaust stream fed into the catalyst.

2 . The DEB engine of claim 1 , wherein the ECU controls the flow rate of the third exhaust stream fed into the catalyst based on an anticipated capacity of the catalyst.

3 . The DEB engine of claim 1 , wherein the ECU controls the flow rate of the third exhaust stream fed into the catalyst based on one or more measurements provided by a Nitrogen Oxides (NOx) sensor or an Oxygen (O 2 ) sensor.

4 . The DEB engine of claim 1 , further comprising: a compressor that compresses air and feeds the compressed air into the turbocharger.

5 . The DEB engine of claim 4 , wherein the ECU controls the flow rate of the third exhaust stream fed into the catalyst based on a compression rate of the compressor.

6 . The DEB engine of claim 4 , wherein the ECU controls a flow rate of the compressed air based on the flow rate of the third exhaust stream fed into the catalyst.

7 . The DEB engine of claim 1 , wherein the ECU controls the flow rate of the third exhaust stream fed into the catalyst based on a target power or a target torque of the DEB engine.

8 . The DEB engine of claim 1 , wherein the ECU controls the flow rate of the third exhaust stream fed into the catalyst, to control the flow rate of the remaining exhaust stream sent to the turbocharger, based on a pressure inside the turbocharger.

9 . The DEB engine of claim 1 , wherein the scavenge valve forms a single valve that controls a ratio between the flow rate of the third exhaust stream fed into the catalyst and the flow rate of the remaining exhaust stream sent to the turbocharger.

10 . The DEB engine of claim 1 , wherein the first exhaust passage, the second exhaust passage, and the third exhaust passage are fluidly connected to the plurality of cylinders with a Paired Cylinder Exhaust Boost (PCEB) manifold.

11 . A method for controlling a divided exhaust boost (DEB) engine, wherein the DEB engine comprises:

a plurality of cylinders, each cylinder being configured to form a containment boundary that contains a corresponding combustion reaction of a plurality of combustion reactions;

a turbocharger comprising a first scroll and a second scroll, wherein the turbocharger is configured to be actuated by exhaust gases produced by the plurality of combustion reactions;

a first exhaust passage through which a first group of the plurality of the cylinders sends a first exhaust stream generated by the first group to the first scroll;

a second exhaust passage through which a second group of the plurality of the cylinders send a second exhaust stream generated by the second group to the second scroll;

a catalyst configured to receive the first exhaust stream and the second exhaust stream directly from the turbocharger;

a third exhaust passage through which all of the plurality of cylinders send a third exhaust stream to the catalyst; and

a scavenge valve disposed in the third exhaust passage and configured to control a flow rate of the third exhaust stream,

wherein the method comprises:

controlling the plurality of combustion reactions using the plurality of cylinders;

controlling a flow rate of the third exhaust stream that is fed into the catalyst, by controlling an aperture of the scavenge valve, based on an operation load of the turbocharger; and

controlling a flow rate of a remaining exhaust stream comprising the first exhaust stream and the second exhaust stream sent to the turbocharger, by controlling the flow rate of the third exhaust stream fed into the catalyst.

12 . The method of claim 11 , further comprising: controlling the flow rate of the third exhaust stream fed into the catalyst based on an anticipated capacity of the catalyst.

13 . The method of claim 11 , further comprising: compressing air with a compressor and feeding the compressed air to the turbocharger.

14 . The method of claim 13 , further comprising: controlling a flow rate of the compressed air based on the flow rate of the third exhaust stream fed into the catalyst.

15 . The method of claim 11 , further comprising: controlling the flow rate of the third exhaust stream fed into the catalyst based on a target power or a target torque of the DEB engine.

16 . The method of claim 11 , further comprising: controlling a ratio between the flow rate of the third exhaust stream fed into the catalyst and the flow rate of the remaining exhaust stream sent to the turbocharger by controlling a single valve.

17 . The method of claim 11 , wherein the controlling of the flow rate of the remaining exhaust stream comprises increasing the flow rate of the third exhaust stream fed into the catalyst when an engine speed of the DEB engine decreases.

18 . The method of claim 11 , further comprising: controlling the flow rate of the third exhaust stream fed into the catalyst in order to control the flow rate of the remaining exhaust stream sent to the turbocharger, based on a pressure inside the turbocharger.

19 . The method of claim 11 , further comprising: fluidly connecting the first exhaust passage, the second exhaust passage, and the third exhaust passage to the plurality of cylinders with a Paired Cylinder Exhaust Boost (PCEB) manifold.

20 . The method of claim 11 , further comprising: controlling the flow rate of the third exhaust stream fed into the catalyst based on one or more measurements provided by a Nitrogen Oxides (NOx) sensor or an Oxygen (O 2 ) sensor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2026
From: KUMAR, PRAVEEN; YU, XIN; ZHANG, ANQI; BAUR, ANDREW
To: ARAMCO SERVICES COMPANY
Reel/Frame 073522/0169 →
References Cited (11)
US 9051871B1 · Wu · 2015 [cited by examiner]
US 9133745B2 · Zahdeh et al. · 2015 [cited by applicant]
US 10041448B2 · Glugla · 2018 [cited by applicant]
US 10107182B2 · VanDerWege · 2018 [cited by applicant]
US 10161324B2 · Ulrey et al. · 2018 [cited by applicant]
US 10364757B2 · Leone et al. · 2019 [cited by applicant]
US 10787949B2 · McConville et al. · 2020 [cited by applicant]
US 20140352300A1 · Keating · 2014 [cited by examiner]
D.B. Roth, et al., “Divided-Exhaust Turbocharger System with Boost-Valve,” SAE Technical Paper 2018-01-0895, 2018 (9 pages). [cited by applicant]
L. Kocsis, et al., “Influences of Electrically Assisted Charging Upon Functional Parameters of the S.I. Engines,” Research Journal of Agricultural Science, 2012 (7 pages). [cited by applicant]
P. Kumar, et al., “Divided Exhaust Period Assessment for Fuel-Enrichment Reduction in Turbocharged Spark-Ignition Engines,” SAE Int. J. Engines, 2024 (16 pages). [cited by applicant]