FILTER MEDIA COMPRISING WATER-REPELLENT ADDITIVES AND/OR FIBRILLATED FIBERS
Filter media comprising water-repellent additives and/or fibrillated fibers are generally provided. In some embodiments, the filter media comprises fibrillated fibers, such as lyocell fibers. In some embodiments, the filter media comprise water-repellent additives, such as fluorinated water-repellent additives and/or water-repellent additives having minimal or no fluorine atoms. Filter media disclosed herein may include fluorinated water-repellent additives but not water-repellent additives having minimal or no fluorine atoms, water-repellent additives having minimal or no fluorine atoms but not fluorinated water-repellent additives, or both fluorinated water-repellent additives and water-repellent additives having minimal or no fluorine atoms.
1 . A filter media, comprising:
a non-woven fiber web and a water-repellent additive;
wherein the non-woven fiber web comprises fine microglass fibers, microglass fibers having moderate diameters, coarse glass fibers, and fibrillated fibers;
wherein the fine microglass fibers have an average fiber diameter of less than or equal to 1 micron;
wherein the microglass fibers having moderate diameters have an average fiber diameter of greater than 1 micron and less than or equal to 6 microns;
wherein the coarse glass fibers have an average fiber diameter of greater than 6 microns; and
wherein the non-woven fiber web comprises greater than 0 wt % and less than or equal to 20 wt % of the fibrillated fibers.
2 . The filter media of claim 1 , wherein the filter media lacks perfluoroalkyl substances, polyfluoroalkyl substances, and/or fluorotelomers.
3 . The filter media of claim 1 , wherein the water-repellent additive comprises one or more water-repellent functional groups; each water-repellent functional group of the water-repellent additive is independently an alkyl group comprising greater than or equal to 3 carbon atoms, an alkenyl group comprising greater than or equal to 3 carbon atoms, and/or an alkynyl group comprising greater than or equal to 3 carbon atoms; and each water-repellent functional group of the water-repellent additive is independently a side chain of a repeat unit of a polymer and/or bonded to a silicon atom and/or a metal atom.
4 . The filter media of claim 1 , wherein the non-woven fiber web comprises greater than 0 wt % and less than or equal to 15 wt % of the fibrillated fibers.
5 - 6 . (canceled)
7 . The filter media of claim 1 , wherein the non-woven fiber web comprises greater than 0 wt % and less than or equal to 2 wt % of the fibrillated fibers.
8 . The filter media of claim 1 , wherein the fibrillated fibers comprise lyocell fibers.
9 . (canceled)
10 . The filter media of claim 1 , wherein the fibrillated fibers have a level of fibrillation of greater than or equal to 1 and less than or equal to 1000 CSF.
11 . (canceled)
12 . The filter media of claim 1 , wherein the fibrillated fibers have a level of fibrillation of greater than or equal to 200 and less than or equal to 500 CSF.
13 . The filter media of claim 1 , wherein the filter media has an initial DOP gamma of greater than or equal to 6 and less than or equal to 30.
14 . The filter media of claim 1 , wherein the filter media has an initial DOP gamma of greater than or equal to 9 and less than or equal to 20.
15 . The filter media of claim 1 , wherein the non-woven fiber web comprises greater than 0 wt % and less than or equal to 60 wt % of the coarse glass fibers.
16 - 22 . (canceled)
23 . The filter media of claim 1 , wherein the non-woven fiber web comprises greater than 0 wt % and less than or equal to 95 wt % of the microglass fibers having moderate diameters.
24 - 27 . (canceled)
28 . The filter media of claim 1 , wherein the non-woven fiber web comprises greater than 0 wt % and less than or equal to 95 wt % of the fine microglass fibers.
29 - 31 . (canceled)
32 . The filter media of claim 1 , wherein the non-woven fiber web further comprises a resin.
33 - 40 . (canceled)
41 . The filter media of claim 1 , wherein the non-woven fiber web comprises less than 2 wt % synthetic fibers comprising poly(vinyl alcohol).
42 - 44 . (canceled)
45 . The filter media of claim 1 , wherein the non-woven fiber web lacks synthetic fibers comprising poly(vinyl alcohol).
46 . The filter media of claim 1 , wherein the non-woven fiber web comprises less than or equal to 3 wt % bicomponent fibers.
47 - 48 . (canceled)
49 . The filter media of claim 1 , wherein the non-woven fiber web lacks bicomponent fibers.
50 - 51 . (canceled)
52 . The filter media of claim 1 , wherein the non-woven fiber web lacks synthetic fibers other than the fibrillated fibers.
53 - 59 . (canceled)
60 . The filter media of claim 1 , wherein the filter media comprises greater than 0 wt % and less than or equal to 50 wt % of the water-repellent additive.
61 . (canceled)