IP Library Granted Patent US 12,482,985
Granted Patent B2
US 12,482,985 · App. 19/216,020 · Granted Nov 25, 2025

High-current plug-in connector system and method for setting its total disconnection force

Inventors: Dieter Riepe (Luebbecke, DE); Jan Andree Beneke (Vechta, DE)
Assignee: HARTING Electric Stiftung & Co. KG
H01R13/6278H01R13/6273
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Quick Facts
Patent No.
US 12,482,985
App. No.
19/216,020
Granted
Nov 25, 2025
Kind
B2
Abstract

A plug-in connector and a mating plug-in connector of a plug-in connector system includes at least one latching pin and, respectively, at least one latching receptacle. The at least one latching pin and the at least one latching receptacle can be plug-connected to each another and, in the plug-connected state, can be disconnected from each other again with the application of an individual disconnection force and are jointly configured for generating a specified amount of a total disconnection force for the plug-in connector system.

Claims (47)

1 . A high-current plug-in connector system for facilitating an increased total disconnection force in a plug-connected state, the system comprising:

a plug-in connector with a plug-in insert, the plug-in insert having therein a plurality of contact chambers, and a latching pin in one of the plurality of contact chambers,

the latching pin having a plug-in region comprising a holding surface, the holding surface being at an angle between 85° and 95° to a plug-in direction of the plug-in connector,

wherein the latching pin is made of electrically non-conductive material; and

a mating plug-in connector with a mating plug-in insert, the mating plug-in insert having a plurality of mating contact chambers, and a latching receptacle in one of the plurality of mating contact chambers,

the latching receptacle comprising a plurality of fins that point in a plug-in direction of the mating plug-in connector,

each of the plurality of fins having a radially inwardly directed latching hook, the latching hook having a sliding slope inclined toward the plug-in direction of the mating plug-in connector, and a latching surface inclined counter to the plug-in direction of the mating plug-in connector,

wherein the latching receptacle is made of electrically non-conductive material; and

wherein the latching surface of the latching hook is adapted to engage with the holding surface of the plug-in region of the latching pin in the plug-connected state.

2 . The high-current plug-in connector system of claim 1 , wherein the plug-in insert has six contact chambers, and wherein the mating plug-in insert has six mating contact chambers.

3 . The high-current plug-in connector system of claim 1 , wherein the latching pin and the latching receptacle are made of plastic.

4 . The high-current plug-in connector system of claim 1 , wherein the holding surface is aligned at an angle of 90° to the plug-in direction of the plug-in connector.

5 . The high-current plug-in connector system of claim 1 , further comprising:

a plug-in connector housing having a plug-in opening for receiving the plug-in insert; and

a plurality of plug-in contacts for arrangement in the plurality of contact chambers.

6 . The high-current plug-in connector system of claim 5 , wherein the plug-in connector housing has a cable exit opening, and one or more locking clips.

7 . The high-current plug-in connector system of claim 1 , further comprising:

a mating plug-in connector housing having a plug-in opening for receiving the mating plug-in insert; and

a plurality of mating plug-in contacts for arrangement in the plurality of mating contact chambers.

8 . The high-current plug-in connector system of claim 7 , wherein the plug-in connector housing has a cable exit opening, and one or more locking pins.

9 . The high-current plug-in connector system of claim 1 , wherein during a plug-connection between the plug-in insert and the mating plug-in insert, the latching pin engages with the sliding slope of the latching hook of the latching receptacle and bends the plurality of fins apart.

10 . A high-current plug-in connector for facilitating an increased total disconnection force in a plug-connected state, comprising

a plug-in insert, the plug-in insert comprising:

a plurality of contact chambers, and

a latching pin in one of the plurality of contact chambers,

wherein the latching pin has a plug-in region comprising a holding surface, the holding surface being at an angle between 85° and 95° to a plug-in direction of the high-current plug-in connector,

wherein the latching pin is made of electrically non-conductive material; and

wherein the holding surface of the plug-in region of the latching pin is adapted to engage with a latching surface of a latching hook on a corresponding mating plug-in insert in the plug-connected state.

11 . The high-current plug-in connector of claim 10 , wherein the plug-in insert has six contact chambers.

12 . The high-current plug-in connector of claim 10 , wherein the latching pin is made of plastic.

13 . The high-current plug-in connector of claim 10 , wherein the holding surface is aligned at an angle of 90° to the plug-in direction of the high-current plug-in connector.

14 . The high-current plug-in connector of claim 10 , further comprising:

a plug-in connector housing having a plug-in opening for receiving the plug-in insert; and

a plurality of plug-in contacts for arrangement in the plurality of contact chambers.

15 . The high-current plug-in connector of claim 14 , wherein the plug-in connector housing has a cable exit opening, and one or more locking clips.

16 . A high-current mating plug-in connector for facilitating an increased total disconnection force in a plug-connected state, comprising:

a mating plug-in insert, the mating plug-in insert having a plurality of mating contact chambers, and a latching receptacle in one of the plurality of mating contact chambers,

the latching receptacle comprising a plurality of fins that point in a plug-in direction of the high-current mating plug-in connector,

each of the plurality of fins having a radially inwardly directed latching hook, the latching hook having a sliding slope inclined toward the plug-in direction of the high-current mating plug-in connector, and a latching surface inclined counter to the plug-in direction of the high-current mating plug-in connector,

wherein the latching receptacle is made of electrically non-conductive material; and

wherein the latching surface of the latching hook is adapted to engage with a holding surface of a plug-in region of a latching pin in the plug-connected state.

17 . The high-current mating plug-in connector of claim 16 , wherein the mating plug-in insert has six mating contact chambers.

18 . The high-current mating plug-in connector of claim 16 , wherein the latching receptacle is made of plastic.

19 . The high-current mating plug-in connector of claim 16 , further comprising:

a mating plug-in connector housing having a plug-in opening for receiving the mating plug-in insert; and

a plurality of mating plug-in contacts for arrangement in the plurality of mating contact chambers.

20 . The high-current mating plug-in connector of claim 19 , wherein the plug-in connector housing has a cable exit opening, and one or more locking pins.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2025
From: RIEPE, DIETER; BENEKE, JAN ANDREE
To: HARTING ELECTRIC STIFTUNG & CO. KG
Reel/Frame 071199/0943 →
Priority Claims (1)
DE 10 2023 101 556.7 · Jan 23, 2023 · national
Continuity (2)
Continuation PCTDE2024100014 · Jan 9, 2024
Related Publication 20250286315A1 · Sep 11, 2025
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