Work machine accessory motor load protection
A work machine includes a first hydraulic circuit, a second hydraulic circuit, a single electric motor, and a controller. The first hydraulic circuit includes a first pump and a first valve. The first pump is configured to drive a first group of hydraulic accessories. The second hydraulic circuit includes a second pump and a variable pressure valve. The second pump is configured to drive a second group of hydraulic accessories. The single electric motor is connected/configured to drive the first pump and the second pump. The controller configured to estimate a torque of the second pump, estimate a total torque of the motor as a sum of a current operating torque of the motor and the estimate of the torque of the second pump, and, on condition the total torque of the motor is greater than a threshold torque, lower an operating torque of at least one of the first pump or the second pump.
1 . A work machine comprising:
a first hydraulic circuit comprising a first pump and a first valve, the first pump configured to drive a first group of one or more hydraulic accessories;
a second hydraulic circuit comprising a second pump and a variable pressure valve, the second pump configured to drive a second group of one or more hydraulic accessories;
a single electric motor operatively connected and configured to drive the first pump and the second pump; and
a controller configured to:
estimate a torque of the second pump;
estimate a total torque of the motor as a sum of a current operating torque of the motor and the estimate of the torque of the second pump; and
on condition the total torque of the motor is greater than a threshold torque, lower an operating torque of at least one of the first pump or the second pump.
2 . The work machine of claim 1 , wherein a maximum torque capability of the motor is less than a sum of a first torque required by the first pump to drive the first group of one or more hydraulic accessories and a second torque required by the second pump to drive the second group of one or more hydraulic accessories.
3 . The work machine of claim 1 , wherein the threshold torque is less than or equal to a maximum torque capability of the motor.
4 . The work machine of claim 1 , wherein the controller is configured to lower the operating torque of the second pump by controlling the variable pressure valve to lower the pressure of the second hydraulic circuit.
5 . The work machine of claim 1 , wherein the controller is configured to lower the operating torque of the first pump by actuating the first valve to divert the first hydraulic circuit from the first group of one or more hydraulic accessories to a low-pressure accessory driven at a pressure lower than pressures required by the first group of one or more hydraulic accessories.
6 . The work machine of claim 1 , wherein:
the first group of one or more hydraulic accessories comprises one or more hoist cylinders; and
the first valve is configured to modulate pressure in the first hydraulic circuit by being actuated into one of a plurality of states.
7 . The work machine of claim 6 , wherein:
the plurality of states of the first valve comprises a hold state that closes a branch of the first hydraulic circuit between the one or more hoist cylinders and the first valve and directs flow through the first hydraulic circuit from the first pump to a low-pressure accessory driven at a pressure lower than pressures required by the one or more hoist cylinders with the first valve in any of the plurality of states other than the hold state; and
the controller is configured to lower the operating torque of the first pump by actuating the first valve to the hold state.
8 . The work machine of claim 1 , wherein:
the second hydraulic circuit comprises an accumulator connected to the second hydraulic circuit and an accumulator pressure sensor configured to measure a pressure of the accumulator;
the second pump is configured to charge the accumulator to a high pressure set point; and
the accumulator is configured to drive the second group of one or more hydraulic accessories for a limited time without being charged by the second pump.
9 . The work machine of claim 8 , wherein, on condition the accumulator pressure sensor indicates the accumulator pressure is greater than an accumulator low pressure threshold, the controller is configured to control the variable pressure valve to lower the pressure of the second hydraulic circuit to a low pressure set point.
10 . The work machine of claim 9 , wherein, on condition the accumulator pressure sensor indicates the accumulator pressure is equal to or less than the accumulator low pressure threshold, the controller is configured to control the variable pressure valve to increase the pressure of the second hydraulic circuit to the high pressure set point to cause the second pump to recharge the accumulator.
11 . The work machine of claim 9 , wherein:
the first group of one or more hydraulic accessories comprises one or more hoist cylinders;
the first valve is configured to modulate pressure in the first hydraulic circuit by being actuated into one of a plurality of states comprising a hold state that closes a branch of the first hydraulic circuit between the hoist cylinder and the first valve and directs flow through the first hydraulic circuit from the first pump to a low-pressure accessory driven at a pressure lower than pressures required by the one or more hoist cylinders with the first valve in any of the plurality of states other than the hold state; and
on condition the accumulator pressure sensor indicates the accumulator pressure is equal to or less than the accumulator low pressure threshold, the controller is configured to determine that the first valve is in one of the plurality of states other than the hold state, control the variable pressure valve to increase the pressure of the second hydraulic circuit to the high pressure set point to cause the second pump to recharge the accumulator, and lower the operating torque of the first pump by actuating the first valve to the hold state.
12 . The work machine of claim 1 , wherein the second pump is a variable displacement pump.
13 . The work machine of claim 12 , wherein the controller is configured to estimate the torque of the variable displacement pump based on a pressure of the second hydraulic circuit and a displacement of the variable displacement pump.
14 . The work machine of claim 1 , wherein the controller is configured to lower the operating torque of the second pump by controlling the variable pressure valve to lower the pressure of the second hydraulic circuit.
15 . The work machine of claim 1 , wherein the motor is connected to the first pump and the second pump by a direct drive.
16 . The work machine of claim 1 , wherein the controller is configured to estimate the torque of the second pump based on at least one of a pressure of the second hydraulic circuit or a displacement of the second pump.
17 . The work machine of claim 16 , wherein the controller is configured to estimate the torque of the second pump by determining a pressure of the second hydraulic circuit and using a torque look-up table for the second pump including at least one of a pump efficiency factor, hydraulic fluid viscosity, and pump speed to provide an estimate of the torque of the second pump at the determined pressure of the second hydraulic circuit.
18 . A method comprising:
driving a first group of one or more hydraulic accessories of a work machine with a first pump operatively connected to an electric motor;
driving a second group of one or more hydraulic accessories of the work machine with a second pump motor operatively connected to the motor;
estimating a torque of the second pump;
estimating a total torque of the motor as a sum of a current operating torque of the motor and the estimate of the torque of the second pump; and
on condition the total torque of the motor is greater than a threshold torque, lowering an operating torque of at least one of the first pump or the second pump.
19 . A work machine comprising:
a first hydraulic circuit including a first pump configured to drive a first group of one or more hydraulic accessories of the work machine;
a second hydraulic circuit comprising a second pump configured to drive a second group of one or more hydraulic accessories of the work machine;
a single electric motor operatively connected and configured to drive the first pump and the second pump; and
a controller configured to:
estimate a total torque of the motor;
compare the total torque to a threshold torque; and
on condition the total torque is greater than the threshold torque, lower an operating torque of at least one of the first pump or the second pump.
20 . The work machine of claim 19 , wherein a maximum torque capability of the motor is less than a sum of a first torque required by the first pump to drive the first group of one or more hydraulic accessories and a second torque required by the second pump to drive the second group of one or more hydraulic accessories.