Apparatus, method, and system for hanging lights along a suspension wire of a bridge
An LED module includes a lens, a split housing, and a cradle. The cradle defines a central opening, and includes a plurality of upwardly extending flanges, a plurality of downwardly extending flanges, and a pair of mounting cars.
1 . An LED module comprising:
a PCB provided with one or more LEDs;
a lens;
a split housing; and
a cradle;
wherein the cradle defines a central opening, and includes a plurality of upwardly extending flanges retaining the lens, a plurality of downwardly extending flanges retaining the PCB, and a pair of mounting ears orienting the cradle inside the split housing.
2 . The LED module of claim 1 , wherein each of the pair of mounting ears of the cradle are adjacent to the central opening and define a cradle locating feature.
3 . The LED module of claim 2 , wherein the cradle locating feature is a hole and the split housing includes a top housing member that includes a boss that is configured to pass through the hole.
4 . The LED module of claim 1 , wherein the plurality of upwardly extending flanges includes a first top flange extending upwardly from adjacent to the central opening and the second top flange extending upwardly from adjacent to the central opening.
5 . The LED module of claim 4 , wherein the cradle further defines a top lens support surface.
6 . The LED module of claim 1 , wherein the plurality of downwardly extending flanges includes a first side flange that defines a first side opening and a first PCB retaining finger and a second side flange that defines a second side opening and a second PCB retaining finger.
7 . The LED module of claim 6 , wherein the cradle further defines a bottom PCB stop surface disposed above the first PCB retaining finger and the second PCB retaining finger.
8 . The LED module of claim 1 , wherein the plurality of downwardly extending flanges includes a first flange portion extending from one of the pair of mounting ears and a second flange portion extending from the other of the pair of mounting ears.
9 . The LED module of claim 1 , wherein the lens includes a flat mounting portion and a light emitting portion.
10 . The LED module of claim 9 , wherein the light emitting portion has an at least partially hemispherical configuration or an at least partially cylindrical configuration.
11 . The LED module of claim 1 , further comprising a pair of cord grips attached to the split housing of the LED module.
12 . The LED module of claim 9 , wherein the light emitting portion defines a LED light receiving cavity.
13 . The LED module of claim 1 , wherein the split housing includes a top housing member that defines a stepped cavity including a pair of shallow portions and a deep portion disposed between the pair of shallow portions.
14 . The LED module of claim 13 , wherein the shallow portions are configured to receive the pair of mounting ears of the cradle and the deeper portion is configured to receive the lens and the upwardly extending flanges of the cradle.
15 . The LED module of claim 13 , wherein the top housing member includes a pair of cable receiving tube portions that are in communication with the shallow portions of the top housing member.
16 . The LED module of claim 13 , wherein the top housing further comprises a plurality of fastener receiving apertures, and a top seal interface.
17 . The LED module of claim 16 , wherein the plurality of fastener receiving apertures is defined by a plurality of fastener defining bosses, and the top seal interface is a seal receiving groove.
18 . The LED module of claim 13 , wherein the top housing member defines a lens receiving thru aperture and a seal ring forming groove.
19 . The LED module of claim 1 , wherein the split housing includes a bottom housing member defines a plurality of bottom fastener receiving apertures, a bottom seal interface, and a plurality of ribs forming a series of core out cavities.
20 . The LED module of claim 19 , further comprising a pair of alignment projections, and wherein the bottom seal interface is a seal engaging bead.
21 . The LED module of claim 15 , wherein the pair of cable receiving tube portions define threads configured to connect to a cord grip.