IP Library Patent Application 19273551
Patent Application
App. No. 19/273,551

UTILIZATION OF BIO-OIL OR BIOCHAR IN A BLAST FURNACE

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Quick Facts
Patent No.
US None
App. No.
19/273,551
Abstract

In various examples, the subject matter of this disclosure relates to a method and a system for reducing iron oxide to produce metallic iron. An example method includes: providing a fuel including at least one of bio-oil or fast pyrolysis biochar, feeding the fuel into a blast furnace containing iron oxide; gasifying the fuel to produce reducing gases; and reducing the iron oxide in the blast furnace using the reducing gases to produce metallic iron.

Claims (25)

1 . A method of reducing iron oxide to produce metallic iron, the method comprising:

providing a fuel comprising at least one of bio-oil or fast pyrolysis biochar;

feeding the fuel into a blast furnace containing iron oxide;

gasifying the fuel to produce reducing gases; and

reducing the iron oxide in the blast furnace using the reducing gases to produce metallic iron.

2 . The method of claim 1 , wherein the fuel comprises the bio-oil.

3 . The method of claim 2 , wherein the bio-oil comprises a water content less than about 10%, by mass.

4 . The method of claim 2 , wherein the bio-oil has a coke replacement ratio from about 0.7 to about 1.

5 . The method of claim 1 , wherein the fuel comprises the fast pyrolysis biochar.

6 . The method of claim 5 , wherein the fuel further comprises bio-oil.

7 . The method of claim 5 , wherein the fuel further comprises coal.

8 . The method of claim 5 , wherein the fuel further comprises slow pyrolysis biochar.

9 . A system for reducing iron oxide to produce metallic iron, the system comprising:

a source of a fuel comprising at least one of bio-oil or fast pyrolysis biochar; and

a blast furnace configured to:

gasify the fuel to produce reducing gases; and

reduce iron oxide using the reducing gases to produce metallic iron.

10 . The system of claim 9 , wherein the fuel comprises the bio-oil.

11 . The system of claim 10 , wherein the bio-oil has at least one of a water content less than about 10%, by mass, or a coke replacement ratio from about 0.7 to about 1.

12 . The system of claim 9 , wherein the fuel comprises the fast pyrolysis biochar.

13 . The system of claim 12 , wherein the fuel further comprises bio-oil.

14 . The system of claim 12 , wherein the fuel further comprises at least one of coal or slow pyrolysis biochar.

15 . The system of claim 12 , wherein the fuel comprises a liquid, a slurry, or a paste.

16 . The system of claim 9 , wherein the system further comprises a plurality of lines configured to feed the fuel to a plurality of tuyeres in the blast furnace.

17 . The system of claim 9 , wherein the system further comprises a ring-shaped manifold disposed around the blast furnace and configured to feed the fuel to a plurality of tuyeres in the blast furnace.

Assignments (2)
SECURITY INTEREST Recorded Mar 19, 2026
From: CHARM INDUSTRIAL, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 074129/0047 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2025
From: JAMIESON, BRIAN; YOUNG, EDWARD
To: CHARM INDUSTRIAL, INC.
Reel/Frame 072390/0127 →