Device to sort a mixed solid waste stream
A system for sorting mixed solid waste includes a rotating auger disc screen, air stream generator, and optionally adjustable tilt and motor speed. Waste is conveyed across a screen bed defined by spaced discs mounted to rotatable shafts, which are configured to create both axial and transverse movement, producing diagonal flow paths. An air stream is directed across the screen to propel light or flexible materials toward a proximal edge, while heavier, bouncing, or rigid items may exit along different edges or fall through the screen. The device is tunable to separate material into multiple output fractions based on mass, shape, and flow behavior. Discs and shafts may have non-round profiles and elastomeric surfaces to increase agitation and reduce wrapping. In some embodiments, airflow and tilt angle may be dynamically adjusted. The system concentrates maintenance-risk materials such as long, sharp, or wrapping items to improve downstream equipment protection.
1 . A mixed solid waste sorting device comprising:
an auger disc screen including a plurality of rotatable shafts, each supporting a plurality of mounted discs, the plurality of discs collectively defining a screen bed with a top edge, a bottom edge, a proximal edge, and a distal edge;
a motor configured to rotate the plurality of rotatable shafts at an adjustable rotation speed, wherein such rotation imparts:
a first lateral force on the mixed solid waste toward the distal edge; and
a second lateral force on the mixed solid waste toward the top edge; and
an air stream generator positioned adjacent to the distal edge of the screen bed, configured to generate an air stream across the screen bed from the distal edge toward the proximal edge;
wherein the air stream is of sufficient strength to counteract at least a portion of the first lateral force acting on a first fraction of the mixed solid waste, thereby increasing the dwell time of said first fraction on the screen bed and enabling the second lateral force to propel the first fraction over the top edge.
2 . The device of claim 1 , wherein the screen bed forms a tilt angle with respect to a plane horizontal to the ground, the tilt angle being less than 20 degrees.
3 . The device of claim 2 , wherein the mixed solid waste stream is fed onto the screen bed at or adjacent to the bottom edge.
4 . The device of claim 3 , wherein the mixed solid waste is further sorted into a second fraction that falls through the spaces between discs mounted on adjacent shafts.
5 . The device of claim 1 , wherein the screen bed forms a tilt angle with respect to a plane horizontal to the ground, further comprising a tilt mechanism configured to adjust the tilt angle.
6 . The device of claim 5 , wherein the tilt mechanism comprises a hydraulic actuator or a linear actuator.
7 . The device of claim 1 , wherein the air stream generator comprises one or more fans.
8 . The device of claim 1 , wherein the air stream generator comprises a manifold or plenum system.
9 . The device of claim 1 , wherein the direction of the air stream generator is adjustable.
10 . The device of claim 1 , wherein the air stream generator has an adjustable speed, and wherein a higher speed increases the quantity of material in the first fraction that is propelled over the top edge of the screen bed.
11 . The device of claim 1 , wherein the mixed solid waste stream is fed onto the screen bed, and wherein the mixed solid waste is sorted into:
a second fraction that passes through the spaces between discs on adjacent shafts;
a third fraction that exits the screen bed along the bottom edge; and
a fourth fraction that exits the screen bed along the distal edge.
12 . The device of claim 11 , wherein the screen bed forms a tilt angle with a plane horizontal to the ground, the device further comprising:
a tilt mechanism configured to change the tilt angle; and
wherein a steeper tilt angle increases the amount of material in the third fraction that exits from the screen bed along the bottom edge.
13 . The device of claim 11 , wherein a lower rotation speed of the rotatable shafts increases the amount of material in the fourth fraction exiting the distal edge.
14 . The device of claim 1 , wherein each in the plurality of discs comprises an elastomeric material.
15 . The device of claim 1 , wherein each in the plurality of discs has a non-round cross-sectional profile.
16 . The device of claim 1 , where discs on adjacent shafts are separated by an intra-disc space that is constant along the length of the screen bed.
17 . The device of claim 1 , where discs on adjacent shafts are separated by an intra-disc space that varies along the length of the screen bed.