IP Library › Patent Application 19388384
Patent Application
App. No. 19/388,384

METHOD AND APPARATUS FOR ELECTROSTATIC SEPARATION OF GLANDULAR TRICHOMES

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Quick Facts
Patent No.
US None
App. No.
19/388,384
Abstract

An electrostatic separation apparatus and method are provided for isolating glandular trichomes from trichome-bearing plant biomass such as cannabis, hemp, or hops. The system may include a vertically oriented particle transport assembly configured to convey a sample through a linear free-fall pathway, a separation chamber with opposing electrode assemblies generating a uniform electrostatic field, and discharge electrodes positioned below the chamber to neutralize residual charge. Airflow regulation may be achieved through laminar diffuser plates and periodic vibration of critical components, including the hopper and diffuser, to prevent clogging and maintain uniform flow. The hopper may further include a circular discharge spout and rounded internal fillets to prevent bridging and ensure consistent powder recirculation. The apparatus achieves high-purity trichome separation through controlled field exposure, aerodynamic stabilization, and charge-neutralized particle discharge, enabling continuous, high-throughput operation with improved yield, reduced maintenance, and enhanced reproducibility across successive processing cycles.

Claims (35)

1 . An apparatus for electrostatic separation of glandular trichomes from a sample of trichome-bearing plant biomass, comprising:

a particle transport assembly configured to vertically convey the sample through a free-fall pathway under gravitational influence, the pathway being substantially linear and free of coiled or spiral conduits to reduce wall contact and minimize triboelectric charge accumulation;

a separation chamber disposed along the free-fall pathway, the separation chamber comprising a pair of opposing electrode assemblies configured to generate an electrostatic field for deflecting charged trichomes from the sample toward at least one collector surface;

a pair of discharge electrodes positioned below the separation chamber and adjacent to the free-falling sample, the discharge electrodes configured to neutralize residual charge on particles exiting the separation chamber to prevent clumping and wall adhesion;

a hopper positioned downstream of the discharge electrodes, the hopper having a mirror-polished internal surface finish and a circular discharge outlet configured to prevent powder bridging and promote continuous discharge; and

a vibration mechanism operatively coupled to at least one of the hopper and a laminar diffuser, the vibration mechanism configured to induce periodic vibration sufficient to dislodge adhered particles, maintain laminar flow, and enable uninterrupted recirculation of the sample during continuous operation.

2 . The apparatus of claim 1 , wherein the particle transport assembly further comprises a laminar diffuser configured to regulate air velocity and maintain uniform downward flow of the sample through the free-fall pathway.

3 . The apparatus of claim 2 , wherein the laminar diffuser includes a perforated plate or multi-hole grid structure configured to diffuse exhaust airflow and prevent fine particulate entrainment or loss through an outlet port of the separation chamber.

4 . The apparatus of claim 1 , wherein each of the electrode assemblies in the separation chamber comprises an elongated conductive plate having a length-to-width ratio of at least 2:1, such that the sample experiences an electrostatic field residence time sufficient to achieve separation efficiency greater than 90 percent by weight.

5 . The apparatus of claim 4 , wherein the elongated conductive plate has a unidirectional brushed surface finish characterized by an average surface roughness Ra between 0.8 and 1.2 micrometers and an Rz between 4.0 and 6.0 micrometers, thereby enhancing trichome adhesion during electrostatic deflection.

6 . The apparatus of claim 1 , wherein the discharge electrodes comprise corona discharge electrodes positioned laterally adjacent to a descending powder stream and configured to neutralize charge on individual particles during free-fall prior to entry into the hopper.

7 . The apparatus of claim 1 , wherein the vibration mechanism is a pneumatic turbine vibrator or an electrically driven vibration actuator configured to periodically oscillate the hopper to promote downward flow and prevent particle buildup.

8 . The apparatus of claim 1 , wherein the hopper has all internal edges formed as rounded fillets having a radius of curvature of at least 25 millimeters and a circular discharge outlet to prevent geometric bridging and dead zones during powder recirculation.

9 . The apparatus of claim 1 , wherein the mirror-polished internal surface of the hopper is characterized by a surface roughness Ra of 0.05 micrometers or less, reducing the coefficient of friction and minimizing mechanical interlocking between residual trichomes and the hopper surface.

10 . A method for electrostatic separation of glandular trichomes from a sample of trichome-bearing plant biomass comprising:

dispensing a sample containing glandular trichomes into a vertically oriented free-fall pathway to enable gravitational descent of the sample through a particle transport assembly that is substantially linear and free of coiled or spiral conduits;

maintaining steady-state flow conditions through a laminar diffuser configured to declump and disperse particles into a uniform flow without artificial triboelectric charging;

introducing the dispersed particles into a separation chamber comprising a pair of oppositely charged electrode assemblies configured to generate an electrostatic field for deflecting glandular trichomes toward a collector surface while allowing non-target biomass to pass through under gravity;

positioning a pair of discharge electrodes below the separation chamber and adjacent to the free-falling particle stream to neutralize residual charge on particles exiting the separation chamber, thereby preventing electrostatic clumping and wall adhesion;

directing the neutralized particles into a hopper having a mirror-polished internal surface and rounded internal corners configured to prevent bridging and enable continuous flow of the recovered sample; and

periodically actuating a vibration mechanism coupled to at least one of the hopper and the laminar diffuser to dislodge accumulated particles, maintain laminar flow conditions, and ensure uninterrupted recirculation of the sample through the separation process.

11 . The method of claim 10 , wherein the sample comprises particles having an average size between 20 and 300 micrometers and a moisture content maintained between 5 and 15 percent by weight to ensure consistent electrostatic response during free fall.

12 . The method of claim 10 , wherein the laminar diffuser comprises a perforated diffuser plate configured to regulate airflow velocity and create a uniform laminar flow field across the cross-section of the separation chamber.

13 . The method of claim 12 , wherein the laminar diffuser is periodically vibrated at a frequency between 1 and 60 hertz to dislodge adhered particles and prevent diffuser clogging caused by resinous or adhesive biomass.

14 . The method of claim 10 , wherein the electrode assemblies comprise elongated conductive plates oriented vertically and having a length-to-width ratio of at least 2:1 to increase residence time and separation efficiency of the descending particles.

15 . The method of claim 14 , wherein each electrode plate has a surface finish characterized by an Ra between 0.8 and 1.2 micrometers and an Rz between 4.0 and 6.0 micrometers, providing controlled roughness that temporarily traps trichomes and enhances selective adhesion.

16 . The method of claim 10 , wherein the discharge electrodes comprise a pair of corona discharge devices positioned laterally adjacent to the falling particle stream to neutralize residual charge immediately downstream of the separation chamber.

17 . The method of claim 10 , wherein the hopper includes at least one pneumatic turbine or electrical vibrator configured to oscillate the hopper body and promote consistent downward powder flow into the recirculation system.

18 . The method of claim 17 , wherein the hopper interior comprises continuous curved surfaces having fillet radii of at least 25 millimeters and a circular outlet configured to prevent bridging and stagnant powder zones during continuous operation.

19 . The method of claim 18 , wherein the internal surfaces of the hopper are mirror-polished to a surface roughness Ra of 0.05 micrometers or less to reduce frictional adhesion of trichomes and maintain uninterrupted particle recirculation.

20 . A system for electrostatic separation of glandular trichomes from a sample of plant biomass comprising:

an electrostatic separation assembly configured in accordance with any of claims 1 or 10 and including a vertically oriented free-fall pathway, a laminar diffuser, at least one pair of oppositely charged electrode assemblies, and a hopper for collection and recirculation of separated material;

at least one sensor configured to monitor operational parameters including particle flow rate, vibration frequency, electrostatic field strength, and temperature within the separation chamber;

a control unit operatively coupled to the sensor and configured to regulate at least one of the vibration frequency of the diffuser or hopper, the potential applied to the electrode assemblies, or the operation of the discharge electrodes to maintain a desired separation efficiency; and

a feedback circuit comprising a microprocessor or programmable logic controller executing an adaptive control algorithm configured to automatically adjust system variables in real time based on sensor feedback to sustain laminar flow conditions, prevent agglomeration, and optimize trichome purity in the collected output.