IP Library Granted Patent US 7,220,112
Granted Patent B2
US 7,220,112 · App. 10/753,332 · Granted May 22, 2007

Printing system incorporating different material curing methods

Assignee: Silverbrook Research Pty Ltd
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Quick Facts
Patent No.
US 7,220,112
App. No.
10/753,332
Granted
May 22, 2007
Kind
B2
Abstract

A printing system including a least two printheads, a first one of the printheads printing a first material and a second one of the printheads printing a second material, the first material being cured by a first method and the second material being cured by a second method and wherein the first and second methods are different.

Claims (25)

1. A printing system for the creation of a three-dimensional object, the printing system including a plurality of sequentially positioned printheads and curing mechanisms, each of the printheads printing a respective material to print objects layer by layer and each of the curing mechanisms performing a different curing method on associated ones of the printed materials, wherein the printheads printing materials being cured by the same curing method are grouped with the associated curing mechanism,

wherein the system prints at least part of each of multiple layers simultaneously.

2. The system of claim 1 wherein the curing methods include at least one method selected from a group including: evaporative drying; freezing of material ejected when molten; ultra violet curing; addition of a curing agent.

3. The system of claim 1 wherein the curing methods include printing of a curing agent simultaneously or sequentially with the respective material.

4. The system of claim 1 wherein the curing methods include printing of a curing agent selected from a group including: a catalyst; a polymerization initiator, a compound that reacts with the respective material.

5. A system as claimed in claim 1 wherein the system includes a plurality of printheads.

6. A system as claimed in claim 1 wherein each layer is defined by a plurality of voxels arranged in a regular array and wherein the voxels of each layer are printed so as to be offset by half a voxel relative to the voxels of adjacent layers in a first direction, a second direction perpendicular to the first direction or both the first and second directions.

7. A system as claimed in claim 1 wherein the printheads are configured to enable printing of at least two different materials in at least one layer.

8. A system as claimed in claim 1 wherein the printheads are configured such that at least one of the layers may be printed with a first set of materials and at least one other of the layers may be printed with a second set of materials, and

wherein the first and second sets are not the same.

9. A system as claimed in claim 1 wherein the system is configured to enable at least one first printhead that is initially configured to print at least part of a first layer to be dynamically reconfigured to print at least part of a second layer.

10. A system as claimed in claim 1 wherein the system is configured to enable at least one first printhead that is initially configured to print at least part of a first layer to be dynamically reconfigured to print at least part of a second layer, and

wherein if at least one printhead initially configured to print the second layer fails whilst printing said second layer, said at least one first printhead is dynamically reconfigured to complete the printing of at least part of said second layer.

11. A system as claimed in claim 1 wherein the system includes semiconductor memory and

wherein data defining at least one layer is stored in the semiconductor memory.

12. A system as claimed in claim 1 , the system executes a process, the system including a plurality of subsystems, each of which performs a stage of the process,

each of the subsystems configured to perform one of a first subset of N 1 of the stages, where N is greater than 1 and to change the stage of the subset being performed on receipt of a change instruction;

wherein, in the event that one of the subsystems fails, at least one of the remaining subsystems synchronously changes to performing the respective stage of the failed subsystem without requiring transfer of data relating the respective stage to the said at least one remaining subsystems, and

when a subsystem changes to performing a different stage, the system reconfigures the subsystem to be capable of performing a second subset N 2 of the stages where N 1 and N 2 have the same number of stages.

13. A system as claimed in claim 1 including at least one printhead for printing material to create a printed product, and

an object incorporation device that incorporates inorganic semiconductors into the product being printed whilst the at least one printhead prints the product.

14. A system as claimed in claim 1 including at least one object incorporation device that incorporates non-printed objects into partially completed product the non-printed objects not being printed by the system.

15. A system as claimed in claim 1 including an object incorporation device that inserts at least one non-printed object into at least one cavity created during the printing process, the object incorporation device incorporating the at least one non-printed object into the at least one cavity during the printing of the respective printed object.

16. A system as claimed in claim 1 including at least one printhead that prints electrical connections to at least one object incorporated in the products.

17. A system as claimed in claim 1 including a least two printheads, wherein a first printhead is actively maintained at a first temperature and a second printhead is actively maintained at a second temperature.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Aug 26, 2021
From: HSBC BANK USA, NATIONAL ASSOCIATION
To: 3D SYSTEMS, INC.
Reel/Frame 057651/0374 →
SECURITY INTEREST Recorded Feb 27, 2019
From: 3D SYSTEMS, INC.
To: HSBC BANK USA, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 048456/0017 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2013
From: SILVERBROOK RESEARCH PTY LTD
To: 3D SYSTEMS, INC.
Reel/Frame 030404/0275 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2004
From: SILVERBROOK, KIA
To: SILVERBROOK RESEARCH PTY. LTD.
Reel/Frame 014882/0654 →
Priority Claims (1)
AU 2003900180 · Jan 16, 2003 · national
Continuity (1)
Related Publication 20040141042A1 · Jul 22, 2004