IP Library Granted Patent US 7,222,380
Granted Patent B2
US 7,222,380 · App. 10/420,489 · Granted May 29, 2007

Tear resistant gels, composites, and cushion articles

Assignee: Applied Elastomerics, Inc.
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Quick Facts
Patent No.
US 7,222,380
App. No.
10/420,489
Granted
May 29, 2007
Kind
B2
Abstract

SEEPS gel and gel foam molded shape articles for use in medical and sport health care, such use include therapeutic hand exercising grips, dental floss, crutch cushions, cervical pillows, bed wedge pillows, leg rest, cushions, mattress, bed pads, elbow padding, dermal pads, wheelchair cushions, helmet liner, cold and hot packs, exercise weight belts, traction pads and belts, cushions for splints, slings, and braces, cushions for the hand, wrist, finger, fore, knee, leg, clavicle, shoulder, foot, ankle, back, rib, soles for orthopedic shoes, and the like.

Claims (40)

1. A shaped article comprising a gelatinous elastomer composition and a foam of:

(i) 100 parts by weight of one or more of a hydrogenated styrene isoprene/butadiene styrene block copolymer(s) selected from a hydrogenated styrene block polymer with hydrogenated elastomer midblocks of poly(2-methyl-1,3-butadiene) and poly(1,3-butadiene), a hydrogenated styrene block polymer with hydrogenated elastomer midblocks of poly(2-methyl-1,3-butadiene and 1,3-butadiene), a poly(styrene-ethylene-ethylene-propylene-styrene), and a poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene), from

(ii) about 300 to about 1,600 parts by weight of a plasticizing oil, and

(iii) one or more foam(s); in combination with or without

(iv) a selected amount of one or more polymers or copolymers of poly(styrene-butadiene-styrene), poly(styrene-butadiene) n , poly(styrene-isoprene-styrene) n , poly(styrene-isoprene) n , poly(styrene-ethylene-propylene), poly(ethylene-styrene) interpolymer, poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene), poly(styrene-ethylene-propylene-styrene), poly(styrene-ethylene-butylene-styrene), poly(styrene-ethylene-butylene), poly(styrene-ethylene-propylene) n , poly(styrene-ethylene-butylene) n , polystyrene, polybutylene, poly(ethylene-propylene), poly(ethylene-butylene), polypropylene, or polyethylene, wherein said selected copolymer is a linear, radial, star-shaped, branched or multiarm copolymer.

2. A shaped article comprising a gelatinous elastomer composition and a foam of:

(i) 100 parts by weight of one or more of a hydrogenated styrene isoprene/butadiene styrene block copolymer(s) selected from a hydrogenated styrene block polymer with hydrogenated elastomer midblocks of poly(2-methyl-1,3-butadiene) and poly(1,3-butadiene), a hydrogenated styrene block polymer with hydrogenated elastomer midblocks of poly(2-methyl-1,3-butadiene and 1,3-butadiene), a poly(styrene-ethylene-ethylene-propylene-styrene), and a poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene); and

(ii) about 300 to about 1,600 parts by weight of a plasticizing oil, and

(iii) one or more foam(s); in combination with or without

(iv) a selected amount of one or more polymers or copolymers of poly(styrene-butadiene-styrene), poly(styrene-butadiene) n , poly(styrene-isoprene-styrene) n , poly(styrene-isoprene) n , poly(styrene-ethylene-propylene), poly(ethylene-styrene) interpolymer, poly(styrene-ethylene-butylene/styrene-ethylene-butylene-Styrene), poly(styrene-ethylene-propylene-styrene), poly(styrene-ethylene-butylene-styrene), poly(styrene-ethylene-butylene), poly(styrene-ethylene-propylene) n , poly(styrene-ethylene-butylene) n , polystyrene, polybutylene, poly(ethylene-propylene), poly(ethylene-butylene), polypropylene, or polyethylene, wherein said selected copolymer is a linear, radial, star-shaped, branched or multiarm copolymer; wherein said one or more foam(s) surrounds one or more shaped said gelatinous elastomer composition(s).

3. A shaped article comprising a gelatinous elastomer composition and a foam of:

(i) 100 parts by weight of one or more of a hydrogenated styrene isoprene/butadiene styrene block copolymer(s) selected from a hydrogenated styrene block polymer with hydrogenated elastomer midblocks of poly(2-methyl-1,3-butadiene) and poly(1,3-butadiene), a hydrogenated styrene block polymer with hydrogenated elastomer midblocks of poly(2-methyl-1,3-butadiene and 1,3-butadiene), a poly(styrene-ethylene-ethylene-propylene-styrene), and a poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene); and

(ii) about 300 to about 1,600 parts by weight of a plasticizing oil, and

(iii) one or more foam(s); in combination with or without

(iv) a selected amount of one or more polymers or copolymers of poly(styrene-butadiene-styrene), poly(styrene-butadiene) n , poly(styrene-Isoprene-styrene) r , poly(styrene-isoprene) n , poly(styrene-ethylene-propylene), poly(styrene-ethylene-propylene-styrene), poly(styrene-ethylene-butylene-styrene), poly(ethylene-styrene) interpolymer, poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene), poly(styrene-ethylene-butylene), poly(styrene-ethylene-propylene) n , poly(styrene-ethylene-butylene) n , polystyrene, polybutylene, poly(ethylene-propylene), poly(ethylene-butylene), polypropylene, or polyethylene, wherein said selected copolymer is a linear, radial, star-shaped, branched or multiarm copolymer.

4. A composite article comprising a gelatinous elastomer and a foam of:

(i) 100 parts by weight of one or more of a hydrogenated styrene isoprene/butadiene styrene block copolymer(s) selected from a hydrogenated styrene block polymer with hydrogenated elastomer midblocks of poly(2-methyl-1,3-butadiene) and poly(1,3-butadiene), a hydrogenated styrene block polymer with hydrogenated elastomer midblocks of poly(2-methyl-1,3-butadiene and 1,3-butadiene), a poly(styrene-ethylene-ethylene-propylene-styrene) and a poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene); wherein at least one of said block copolymer is a high viscosity copolymer having a viscosity value at 5 weight percent solution in toluene at 30° C. of about 90 cps and higher which corresponds to a viscosity at 10 weight percent of about 5800 cps and higher which corresponds to a viscosity at 20 weight percent solids solution in toluene at 25° C. of at about 80,000 cps and higher, and

(ii) about 300 to about 1,600 parts by weight of a plasticizing oil, wherein at least one of said M being

(iii) one or more shaped foam(s); in combination with or without

(iv) a selected amount of one or more polymers or copolymers of poly(styrene-butadiene-styrene), poly(styrene-butadiene), poly(styrene-isoprene-styrene), poly(styrene-isoprene), poly(styrene-ethylene-propylene), poly(styrene-ethylene-propylene-styrene), poly(styrene-ethylene-butylene-styrene), poly(styrene-ethylene-butylene), poly(styrene-ethylene-propylene) n , poly(styrene-ethylene-butylene) n , polystyrene, polybutylene, poly(ethylene-styrene) interpolymer, poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene), poly(ethylene-propylene), poly(ethylene-butylene), polypropylene, or polyethylene, wherein said selected copolymer is a linear, branched, radial, star-shaped, or multiarm copolymer; and n is an integer greater than one; wherein said composite formed from the combination G n G n , G n M n , G n M n G n , M n G n M n , G n G n M n , M n M n M n G n , M n M n M n G n M n , M n G n G n M n , G n M n G n G n , G n M n M n G n , G n G n M n M n , G n G n M n G n M n , G n M n G n M n M n , M n G n M n G n M n G n , G n G n M n M n G n , G n G n M n G n M n G n , a sequential addition or a permutation of one or more of said G n with M n , wherein when n is a subscript of M, n is the same or different selected from the group consisting of foam, plastic, fabric, synthetic resin, or synthetic fibers; and wherein when n is a subscript of G, n denotes the same or a different gel rigidity.

5. A shaped article of claim 1 , 2 , 3 , or 4 , wherein said shaped article is a cushions for one or more parts of a human body, including a hand, a wrist, a finger, a forearm, a knee, a leg, a clavicle, a shoulder, a foot, or an ankle.

6. A shaped article of claim 1 or 4 , wherein said shaped article is a cushion, a pillow, a bed, a mattress, a pad, and a liner for one or more parts of a human body.

7. A shaped article of claim 1 , 2 , 3 , or 4 , wherein said shaped article being a hand exercising grips, crutch cushions, cervical pillows, bed wedge pillows, leg rest, cushions, mattress, bed pads, elbow padding, dermal pads, wheelchair cushions, helmet liner, cold and hot packs, exercise weight belts, traction pads and belts, cushions for splints, slings, and braces, cushions for the hand, wrist, finger, fore, knee, leg, clavicle, shoulder, foot, ankle, back, rib, soles for orthopedic shoes.

8. A shaped article of claim 2 or 3 wherein said shaped article being useful as a cushion, a mattress, a bedding, a pillow, and a pad for one or more parts of a human body.

9. A shaped article comprising a gelatinous elastomer composition, G, in contact with one or more of a selected substrate material, M, said gelatinous elastomer composition comprising:

(i) 100 parts by weight of one or more of a hydrogenated styrene isoprene/butadiene styrene block copolymer(s) selected from a hydrogenated styrene block polymer with hydrogenated elastomer midblocks of poly(2-methyl-1,3-butadiene) and poly(1,3-butadiene), a hydrogenated styrene block polymer with hydrogenated elastomer midblocks of poly(2-methyl-1,3-butadiene and 1,3-butadiene), a poly(styrene-ethylene-ethylene-propylene-styrene), and a poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene); and

(ii) about 300 to about 1,600 parts by weight of a plasticizing oil, said shaped article comprising

(iii) one or more foam(s); in combination with or without

(iv) a selected amount of one or more polymers or copolymers of poly(styrene-butadiene-styrene), poly(styrene-butadiene) n , poly(styrene-isoprene-styrene) n , poly(styrene-isoprene) n , poly(styrene-ethylene-propylene), poly(styrene-ethylene-propylene-styrene), poly(styrene-ethylene-butylene-styrene), poly(ethylene-styrene) interpolymer, poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene), poly(styrene-ethylene-butylene), poly(styrene-ethylene-propylene) n , poly(styrene-ethylene-butylene) n , polystyrene, polybutylene, poly(ethylene-propylene), poly(ethylene-butylene), polypropylene, or polyethylene, wherein said selected copolymer is a linear, radial, star-shaped, branched or multiarm copolymer, wherein n is greater than one; wherein said one or more foam(s) being surrounded by one or more shaped said gelatinous elastomer composition(s).

10. A shaped article comprising a gelatinous elastomer composition and expanded foam of:

(i) 100 parts by weight of one or more of a hydrogenated styrene isoprene/butadiene styrene block copolymer(s) selected from a hydrogenated styrene block polymer with hydrogenated elastomer midblocks of poly(2-methyl-1,3-butadiene) and poly(1,3-butadiene), a hydrogenated styrene block polymer with hydrogenated elastomer midblocks of poly(2-methyl-1,3-butadiene and 1,3-butadiene), a poly(styrene-ethylene-ethylene-propylene-styrene), and a poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene); and

(ii) from about 300 to about 1,600 parts by weight of an plasticizing oil, and

(iii) one or more foam(s); in combination with or without

(iv) said shaped article being a hand exercising grips, crutch cushions, cervical pillows, bed wedge pillows, leg rest, cushions, mattress, bed pads, elbow padding, dermal pads, wheelchair cushions, helmet liner, cold and hot packs, exercise weight belts, traction pads and belts, cushions for splints, slings, and braces, cushions for the hand, wrist, finger, fore, knee, leg, clavicle, shoulder, foot, ankle, back, rib, soles for orthopedic shoes.

11. A shaped article comprising a gelatinous elastomer composition of:

(i) 100 parts by weight of one or more of a hydrogenated styrene isoprene/butadiene styrene block copolymer(s) selected from a hydrogenated styrene block polymer with hydrogenated elastomer midblocks of poly(2-methyl-1,3-butadiene) and poly(1,3-butadiene), a hydrogenated styrene block polymer with hydrogenated elastomer midblocks of poly(2-methyl-1,3-butadiene and 1,3-butadiene), a poly(styrene-ethylene-ethylene-propylene-styrene), and a poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene);

(ii) about 300 to about 1,600 parts by weight of a plasticizing oil, and

(iii) one or more shaped foam(s); in combination with or without

(iv) a selected amount of one or more polymers or copolymers of poly(styrene-butadiene-styrene), poly(styrene-butadiene) n , poly(styrene-isoprene-styrene) n , poly(styrene-isoprene) n , poly(styrene-ethylene-propylene), poly(styrene-ethylene-propylene-styrene), poly(styrene-ethylene-butylene-styrene), poly(ethylene-styrene) interpolymer, poly(styrene-ethylene-butylene), poly(styrene-ethylene-propylene) n , poly(styrene-ethylene-butylene) n , polystyrene, polybutylene, poly(ethylene-propylene), poly(ethylene-butylene), polypropylene, or polyethylene, wherein said selected copolymer is a linear, radial, star-shaped, branched or multiarm copolymer, wherein n is greater than one; wherein said gelatinous elastomer composition characterized by a gel rigidity of from about 20 to about 800 gram Bloom; wherein said shaped article being selected from one or more shaped foam(s) surrounding one or more said gelatinous elastomer composition(s), one or more shaped foam(s) surrounded by one or more said gelatinous elastomer composition(s), and one or more shaped foam(s) in combination with one or more said gelatinous elastomer composition(s).

12. A shaped article according to claims 1 , 2 , 3 , or 11 having a shape useful as a cushion, a mattress, a bedding, a pillow, and a pad for one or more parts of a human body.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 22, 2011
From: CHEN, JOHN Y.
To: APPLIED ELASTOMERICS, INCORPORATED
Reel/Frame 027306/0787 →
Continuity (42)
Continuation In Part 1089604700 · Jun 30, 2001
Continuation In Part 1027382800 · Oct 17, 2002
Continuation In Part 1033454200 · Dec 31, 2002
Continuation In Part 1029907300 · Nov 18, 2002
Continuation In Part 1019936400 · Jul 20, 2002
Continuation In Part 0972121300 · Nov 21, 2000
Continuation In Part 1019936100 · Jul 20, 2002
Continuation In Part 1019936200 · Jul 20, 2002
Continuation In Part 1019936300 · Jul 20, 2002
Continuation In Part 0941288600 · Oct 5, 1999
Continuation In Part 0913054500 · Aug 8, 1998
Continuation In Part 0861258600 · Mar 8, 1996
Continuation In Part 0972121300
Continuation In Part 0951723000 · Mar 2, 2000
Continuation In Part 0941288600 · Oct 5, 1999
Continuation In Part 0928580900 · Apr 1, 1999
Continuation In Part 0927449800 · Mar 28, 1999
Continuation In Part 0913054500 · Aug 8, 1998
Continuation In Part 0898445900 · Dec 3, 1997
Continuation In Part 0941288600
Continuation In Part 0890948700 · Aug 12, 1997
Continuation In Part 0886379400 · May 27, 1997
Continuation In Part 0923094000
Continuation In Part 0871981700 · Sep 30, 1996
Continuation In Part 0898445900
Continuation In Part 0866534300 · Jun 17, 1996
Continuation In Part 0861258600 · Mar 8, 1996
Continuation In Part 0821178100
Continuation In Part 0825623500
Continuation In Part 0828869000 · Aug 11, 1994
Continuation In Part 0858118800 · Dec 29, 1995
Continuation In Part 0858119100 · Dec 29, 1995
Continuation In Part 0858112500 · Dec 29, 1995
Continuation In Part 0886379400 · May 27, 1997
Continuation In Part 0828869000 · Aug 11, 1994
Continuation In Part 0858118800
Continuation In Part 0858119100
Continuation In Part 0858112500
Continuation In Part 0828869000 · Aug 11, 1994
Continuation In Part 0825623500
Continuation In Part 0821178100
Related Publication 20040249056A1 · Dec 9, 2004