Wellbore top drive systems
A system for wellbore operations, the system, in at least certain aspects, including a derrick, a guide beam connected to the derrick, a top drive movable on the guide beam, torque reaction structure connected to the guide beam and to the derrick, skid apparatus held by the torque reaction structure, the skid apparatus movable vertically with respect to the torque reaction structure to prevent a vertical load from passing from the skid apparatus to the torque reaction structure.
1. A seal system for a top drive system, the top drive system having a top drive motor and a gear system with a sun gear, the gear system located beneath the top drive motor, the seal system comprising
seal apparatus for selectively engaging the sun gear to seal off a pathway from the gear system to the top drive motor,
the seal apparatus including a seal, a body, a seal support supporting the seal and movably disposed within the body and movable so that the seal engages the sun gear to seal off the pathway, the seal support movable by fluid under pressure applied to the seal support during operation of the top drive motor, and
spring apparatus urging the seal support so that the seal contacts the sun gear to seal off the pathway when insufficient or no fluid under pressure is applied to the seal support.
2. A system for wellbore operations, the system comprising
a derrick,
a guide beam connected to the derrick,
a top drive movable on the guide beam,
torque reaction structure connected to the guide beam,
skid apparatus held by the torque reaction structure, the skid apparatus movable vertically with respect to the torque reaction structure to prevent a vertical load from passing from the skid apparatus to the torque reaction structure,
the top drive having a top drive motor and including a gear system with a sun gear, the gear system located beneath the top drive motor, and
seal apparatus for selectively engaging the sun gear to seal off a pathway from the gear system to the top drive motor.
3. The system of claim 2 wherein the derrick includes a rig floor, the system further comprising
the guide beam including a topmost part,
the topmost part comprising an outer part and an inner part movable within the outer part, and
the inner part and outer part selectively connectible at a plurality of different locations to provide length adjustability to the guide beam so that position of the guide beam with respect to the rig floor is adjustable.
4. The system of claim 3 further comprising
a first primary shackle connected to the derrick,
a second primary shackle connected to the first shackle and to the inner part of the topmost part of the guide beam to prevent torque transfer between the topmost part and the derrick.
5. The system of claim 4 further comprising
at least one secondary shackle connected to the outer part of the topmost part for providing an attachment for a cable, the cable connectible to the derrick.
6. The system of claim 2 wherein the wellbore operations are done at a well, the well having a well center, and wherein the torque reaction structure includes a frame movable with respect to the guide beam toward and away from the well center.
7. The system of claim 2 further comprising
a load collar connected below the top drive,
elevator apparatus,
two links each with upper ends connected to the load collar and lower ends connected to the elevator apparatus,
each link comprising an outer body with an end eye and an inner body with an end eye,
the inner body movable within the outer body to adjust the length of the link, and
the inner body selectively connectible to the outer body at a plurality of locations to provide length adjustability of the links.
8. The system of claim 7 wherein the top drive includes a gear system and a gear collar and
wherein the gear collar and the load collar are a single integral piece.
9. The system of claim 2 wherein the top drive includes a top drive motor and a quill, and a brake system for braking the quill, the brake system having a brake hub around the quill, the system further comprising
seal apparatus within the brake hub for sealing a quill/brake hub interface,
the seal apparatus comprising a body with a first part and a second part, the first part connected to the quill, the second part rotatable with the top drive motor, and
an absorbent seal member between the first part of the seal apparatus and the second part of the seal apparatus, the absorbent seal member located so that force on it during rotation forces lubricating fluid out of the absorbent seal member, the absorbent seal member sealing an interface between the first part and the second part.
10. The system of claim 2 further comprising
the seal apparatus including a seal, a body, a seal support supporting the seal and movably disposed within the body and movable so that the seal engages the sun gear to seal off the pathway, the seal support movable by fluid under pressure applied to the seal support, and
spring apparatus urging the seal support so that the seal contacts the sun gear to seal off the pathway when insufficient or no fluid under pressure is applied to the seal support.
11. The system of claim 2 further comprising
a permanent magnet motor with a top, a bottom, and a motor bore therethrough from the top to the bottom, the permanent magnet motor comprising a hollow bore alternating current permanent magnet motor,
a planetary gear system coupled to the permanent magnet motor, the planetary gear system having a top, a bottom, and a gear system bore therethrough from top to bottom, the bottom of the permanent magnet motor adjacent the top of the planetary gear system,
the motor bore aligned with the gear system bore so that fluid is flowable through the top drive system from the top of the motor to the bottom of the planetary gear system, and
a quill drivingly connected to the planetary gear system and rotatable thereby to rotate a tubular member located below the quill, the quill having a top end and a bottom end, the quill, permanent magnet motor, and planetary gear system comprising the top drive.
12. The system of claim 11 further comprising
a support system for supporting the permanent magnet motor and the planetary gear system, the support system comprising
a swivel body below the planetary gear system,
a suspension member above the permanent magnet motor,
two spaced-apart links each with an upper end and a lower end,
the swivel body having two spaced-apart holes, each one for receiving a lower end of one of the two supporting links, and
each upper end of one of the two spaced-apart links connected to the suspension member.
13. The system of claim 12 further comprising
a load sleeve having a sleeve top and a sleeve bottom, the sleeve top connected to the swivel body, the sleeve bottom having a sleeve bottom portion,
a load collar positioned around the load sleeve and supported by the sleeve bottom portion,
two lower links, the two lower links supported by the load collar,
elevator apparatus for selectively receiving and holding a tubular,
the elevator apparatus supported by the two lower links,
the load collar connected below the top drive,
the two lower links each with upper ends connected to the load collar and lower ends connected to the elevator apparatus,
each link comprising an outer body with an end eye and an inner body with an end eye,
the inner body movable within outer body to adjust length of the link, and
the links selectively connectible at a plurality of locations to provide length adjustability of the links.
14. A system for wellbore operations, the system comprising
a derrick,
a guide beam connected to the derrick,
a top drive movable on the guide beam,
torque reaction structure connected to the guide beam,
skid apparatus held by the torque reaction structure, the skid apparatus movable vertically with respect to the torque reaction structure to prevent a vertical load from passing from the skid apparatus to the torque reaction structure,
a load collar connected below the top drive,
elevator apparatus,
two links each with upper ends connected to the load collar and lower ends connected to the elevator apparatus,
each link comprising an outer body with an end eye and an inner body with an end eye,
the inner body movable within the outer body to adjust length of the link,
the inner body selectively connectible to the outer body at a plurality of locations to provide length adjustability of the links,
the top drive including a gear system and a gear collar, and
wherein the gear collar and the load collar are a single integral piece.