Collimator array and method for manufacturing the same
A collimator array includes a substrate; a plurality of lenses formed on one face of the substrate; and a plurality of projecting parts, each of which is formed on a portion corresponding to the lens on the other face of the substrate, respectively and is fusion-connected to an optical fiber, respectively; wherein an area of the fusion-connected face of the projecting part with respect to the optical fiber is set to be larger than a cross sectional area of the optical fiber. Thereby, it is possible to provide a collimator having fewer variations in an output beam angle and a diameter of an output beam and having excellent strength, and a method for manufacturing the same.
1. A collimator array, comprising:
a substrate having first and second faces;
a plurality of lenses formed on the first face of the substrate; and
a plurality of projecting parts corresponding, respectively, to the plurality of lenses, each projecting part being formed on a portion of the second face of the substrate corresponding to the respective lens that corresponds to the projecting part, wherein
the plurality of projecting parts are fusion-connected to a plurality of optical fibers, respectively, and
an area of a fusion-connected face of each projecting part is larger than a cross sectional area of the respective optical fiber to which the projecting part is fusion-connected.
2. The collimator array according to claim 1 ,
wherein each projecting part is formed by forming a concave part around a part corresponding to the corresponding lens.
3. The collimator array according to claim 2 ,
wherein a thickness of each projecting part is set so that the fusion-connected face of the projecting part is located on a focal position of the corresponding lens.
4. The collimator array according to claim 3 , further comprising:
a plurality of fiber protecting members for protecting the plurality of fibers, respectively, on the second face of the substrate.
5. The collimator array according to claim 2 , further comprising:
a plurality of fiber protecting members for protecting the plurality of fibers, respectively, on the second face of the substrate.
6. The collimator array according to claim 1 ,
wherein a thickness of each projecting part is set so that the fusion-connected face of the projecting part is located on a focal position of the corresponding lens.
7. The collimator array according to claim 6 , further comprising:
a plurality of fiber protecting members for protecting the plurality of fibers, respectively, on the second face of the substrate.
8. The collimator array according to claim 1 , further comprising:
a plurality of fiber protecting members for protecting the plurality of fibers, respectively, on the second face of the substrate.
9. The collimator array according to claim 1 ,
wherein the substrate, the lenses, and the projecting parts are made of quartz, respectively.
10. The collimator array according to claim 8 ,
wherein the fiber protecting members are made of quartz.
11. The collimator array according to claim 1 , further comprising:
an antireflection coating applied at least on the lenses.
12. The collimator array according to claim 1 , further comprising:
means for shielding unnecessary light provided on a portion other than the lenses on the first face of the substrate.
13. The collimator array according to claim 1 ,
wherein each of the lenses and each of the optical fibers are arranged on the substrate one-dimensionally.
14. The collimator array according to claim 1 ,
wherein each of the lenses and each of the optical fibers are arranged on the substrate two-dimensionally.
15. The collimator array according to claim 14 ,
wherein each of the lenses and each of the optical fibers are arranged on the substrate in a staggered row.
16. A method of manufacturing a collimator array, comprising:
forming a plurality of lenses on a first face of a substrate;
forming a plurality of projecting parts corresponding, respectively, to the plurality of lenses, on a second face of the substrate;
fusion-connecting a plurality of optical fibers to the plurality of projecting parts, respectively,
wherein a cross-sectional area of a fusion-connected face of each projecting part is larger than a cross-sectional area of the respective optical fiber to which the projecting part is fusion-connected.
17. The method of manufacturing a collimator array according to claim 16 , further comprising, for each projecting part:
performing said fusion-connecting after preliminarily heating the projecting part.
18. The method of manufacturing a collimator array according to claim 17 , further comprising:
adjusting a thickness of each projecting part by polishing the projecting part before fusion-connecting the respective optical fiber so that the fusion-connected face of the projection part is located on a focal position of the corresponding lens.
19. The method of manufacturing a collimator array according to claim 16 , further comprising:
adjusting a thickness of each projecting part by polishing the projecting part before fusion-connecting the respective optical fiber so that the fusion-connected face of the projection part is located on a focal position of the corresponding lens.
20. A collimator array comprising:
a substrate having first and second faces on opposite sides of the substrate;
a plurality of lenses formed on the first face of the substrate;
a plurality of projecting parts corresponding, respectively, to the plurality of lenses, and formed on the second face of the substrate; and
a plurality of optical fibers fusion-connected to the plurality of projecting parts, respectively, wherein an area of a fusion-connected face of each projecting part is larger than a cross sectional area of the respective optical fiber to which the projecting part is fusion-connected.
21. A collimator array as in claim 20 , wherein the fusion-connected face of each projecting part is located on a focal position of the corresponding lens.
22. A collimator array as in claim 20 , wherein the substrate, the plurality of lenses and the plurality of projecting parts are made of quartz.