Pivoting mechanical tensioner with compliant blade spring
A tensioner for imparting tension to a chain having a body, a resilient chain guide element, at least one blade spring, and at least one bracket. The body of the tensioner has a surface with a profile of the path of a new chain and a groove found longitudinally along the length of the surface. The resilient chain guide element, on the surface of the body has a chain contact surface and two ends wrapped around the ends of the body, with the chain guide being sufficiently larger than the body, such that the chain contact surface is capable of being biased away from the body. The blade spring is present in the groove with its end in the containments means of the groove, biasing the chain guide out and away from the body. At least one bracket is fixedly attached to the body and has a pivot.
1. A tensioner for imparting tension to a chain comprising:
a body with a surface having a profile of a path of a new chain and a groove found longitudinally along a length of the surface, the groove having a containment means at each end;
a resilient chain guide element on the surface of the body, having a chain contact surface and two ends wrapped around the ends of the body, being sufficiently larger than the body, such that the chain contact surface is capable of being pushed out;
at least one blade spring in the groove of the body with ends in the containment means, pushing the resilient chain guide element out and away from the body; and
at least one bracket fixedly attached to the body having a pivot.
2. The tensioner of claim 1 , further comprising a clearance between the ends of the resilient chain guide element and the ends of the body.
3. A tensioning system for imparting tension to a chain having a slack strand and a tight strand comprising:
a first tensioner on the slack side of the chain having:
a body with a surface having a profile of a path of a new chain and a groove found longitudinally along a length of the surface, the groove having a containment means at each end;
a resilient chain guide element on the surface of the body, having a chain contact surface and two ends wrapped around the ends of the body, being sufficiently larger than the body, such that the chain contact surface is capable of being pushed out;
at least one blade spring in the groove of the body with ends in the containment means, pushing the resilient chain guide element out and away from the body; and
at least one bracket fixedly attached to the body having a pivot
a second tensioner located on the tight strand of the chain having:
a body with a surface having a profile of a path of a new chain and a groove found longitudinally along a length of the surface, the groove having a containment means at each end;
a resilient chain guide element on the surface of the body, having a chain contact surface and two ends wrapped around the ends of the body, being sufficiently larger than the body, such that the chain contact surface is capable of being pushed out;
at least one blade spring in the groove of the body with ends in the containment means, pushing the resilient chain guide element out and away from the body; and
at least one bracket fixedly attached to the body having a pivot.
4. The tensioning system of claim 3 , wherein the at least one blade spring of the first tensioner has a different spring rate then the at least one blade spring of the second tensioner.
5. The tensioning system of claim 3 , further comprising a first clearance between the ends of the resilient chain guide element and the ends of the body of the first tensioner and a second clearance, between the ends of the resilient chain guide element and the ends of the of the body of the second tensioner.
6. The tensioning system of claim 5 , wherein the first clearance is larger than the second clearance.