IP Library Granted Patent US 7,563,286
Granted Patent B2
US 7,563,286 · App. 11/056,010 · Granted Jul 21, 2009

Controlled artificial intervertebral disc implant

Assignee: Synthes USA, LLC
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,563,286
App. No.
11/056,010
Granted
Jul 21, 2009
Kind
B2
Abstract

The invention relates to an artificial intervertebral disc for placement between adjacent vertebrae. The artificial intervertebral disc is preferably designed to restore disc height and natural disc curvature, allow for a natural range of motion, absorb shock and provide resistance to motion and axial compression. Furthermore, the intervertebral disc may be used in the cervical, the thoracic, or the lumbar regions of the spine. The artificial intervertebral disc may include either singularly or in combination: an interior including at least one spring member preferably incorporating a arcuate surface member, a flexible core, the flexible core preferably being a slotted core, a ring spring, a winged leaf spring, or a leaf spring, or The articulating member preferably being attached to one of the endplate by an intermediate shock absorbing element.

Claims (57)

1. An articulating intervertebral implant for implantation between first and second vertebrae, the implant comprising:

a first endplate having a first inner surface and a first outer surface for engaging the first vertebra;

a second endplate having a second inner surface and a second outer surface for engaging the second vertebra;

a cover plate coupled to the first endplate, the cover plate including an inner opening;

a first insert member adapted to be received within the inner opening of the cover plate, the first insert member having a first articulating surface operatively associated with the second endplate so that the first and second endplates can articulate with respect to each other; and

a spring component located between the first insert member and the first endplate, wherein the spring component is a leaf spring.

2. The articulating implant of claim 1 , wherein the leaf spring has first and second resilient ends configured to engage the first endplate, and a length.

3. The articulating implant of claim 2 , wherein the first endplate further comprises a recess having a length smaller than the length of the leaf spring so that when the leaf spring engages the first endplate, the first and second resilient ends are supported on the inner surface of the first endplate.

4. The articulating implant of claim 3 , wherein the leaf spring further comprises a central portion, the central portion of the leaf spring being axially spaced from the first inner surface of the first endplate.

5. The articulating implant of claim 4 , wherein the first endplate and leaf spring are configured so that the leaf spring can translate in at least one direction with respect to the first endplate.

6. The articulating implant of claim 1 , wherein the first endplate further comprises a pair of first shoulder members for supporting the leaf spring on either end thereof so that a bottom surface of the leaf spring is axially spaced from the first inner surface of the first endplate.

7. The articulating implant of claim 6 , wherein the first endplate further comprises a pair of second shoulder members located axially above and radially outward from the pair of first shoulder members, the second shoulder members contacting a perimeter edge of the leaf spring so that the leaf spring is laterally retained.

8. The articulating implant of claim 7 , wherein the pair of second shoulder members is configured to prevent all translational movement of the leaf spring.

9. The articulating implant of claim 7 , wherein the pair of second shoulder members is configured to enable the leaf spring to translate in at least one direction.

10. The articulating implant of claim 1 , wherein the leaf spring includes a first surface and a second surface, the first surface being associated with the first endplate, the second surface being associated with the first insert member.

11. The articulating implant of claim 10 , wherein the first endplate further comprises a recess formed in the first inner surface, the leaf spring having a length sufficient to span the recess so that at least opposite ends of the leaf spring are supported by the first inner surface and a central portion of the leaf spring is positioned over the recess so that the central portion moves into the recess when a compressive force is applied to the second surface of the leaf spring.

12. The articulating implant of claim 10 , wherein the first endplate further comprises a perimeter edge configured to allow the leaf spring to translate with respect to the first endplate in at least one direction.

13. The articulating implant of claim 10 , wherein the first endplate further comprises a perimeter edge configured to prevent the leaf spring from translating in at least one direction.

14. The articulating implant of claim 1 , wherein the leaf spring further comprises a top surface, the top surface of the leaf spring including a recess to accept a projection formed on the first insert member.

15. The articulating implant of claim 14 , wherein the recess and projection enable the first insert members to translate in at least one direction relative to the leaf spring.

16. The articulating implant of claim 1 , wherein the cover plate engages at least a portion of the first endplate and covers at least a portion of the leaf spring to prevent the leaf spring from axially disengaging from the first endplate.

17. The articulating implant of claim 16 , wherein the cover plate farther comprises at least one raised ridge to contact at least one raised ridge associated with the second endplate to limit articulation between the endplates in at least one direction.

18. The articulating implant of claim 17 , wherein the raised ridges have corresponding flat surface profiles.

19. The articulating implant of claim 17 , wherein the raised ridges have correspondingly angled surfaces.

20. The articulating implant of claim 1 , wherein the first and second endplates are formed from a material selected from the group consisting of metal, polymer, ceramic and composite.

21. The articulating implant of claim 1 , wherein the first and second endplates are formed of bone material selected from the group consisting of cortical, cancellous, allograft, autograft, xenograft, demineralized and partially demineralized bone.

22. The articulating implant of claim 1 , wherein the leaf spring is integral with the first endplate.

23. An articulating intervertebral implant for implantation between first and second vertebrae, the implant comprising:

a first endplate having a first inner surface and a first outer surface for engaging the first vertebra;

a second endplate having a second inner surface and a second outer surface for engaging the second vertebra;

a cover plate coupled to the first endplate, the cover plate including an inner opening;

a first insert member adapted to be received within the inner opening of the cover plate, the first insert member having a first articulating surface operatively associated with the second endplate so that the first and second endplates can articulate with respect to each other;

a second insert member located between the second endplate and the first insert member, the second insert member having a second articulating surface for contacting the first articulating surface formed on the first insert member; and

a spring component located between the first insert member and the first endplate.

24. An articulating intervertebral implant for implantation between first and second vertebrae, the implant comprising:

a first endplate having a first inner surface and a first outer surface for engaging the first vertebra;

a second endplate having a second inner surface and a second outer surface for engaging the second vertebra;

a cover plate coupled to the first endplate, the cover plate including an inner opening;

a first insert member adapted to be received within the inner opening of the cover plate, the first insert member having a first articulating surface;

a second insert member located between the second endplate and the first insert member, the second insert member having a second articulating surface for contacting the first articulating surface formed on the first insert member;

a spring component located between the first insert member and the first endplate so that the first and second endplates can axially move with respect to one another.

25. The articulating implant of claim 24 , wherein the spring component is a leaf spring.

26. The articulating implant of claim 25 , wherein the leaf spring has first and second resilient ends configured to engage the first endplate, and a length.

27. The articulating implant of claim 26 , wherein the first endplate further comprises a recess having a length smaller than the length of the leaf spring so that when the leaf spring engages the first endplate, the first and second resilient ends are supported on the inner surface of the first endplate.

28. The articulating implant of claim 27 , wherein the leaf spring farther comprises a central portion, the central portion of the leaf spring being axially spaced from the first inner surface of the first endplate.

29. The articulating implant of claim 28 , wherein the first endplate and leaf spring are configured so that the leaf spring can translate in at least one direction with respect to the first endplate.

30. The articulating implant of claim 25 , wherein the first endplate further comprises a pair of first shoulder members for supporting the leaf spring on either end thereof so that a bottom surface of the leaf spring is axially spaced from the first inner surface of the first endplate.

31. The articulating implant of claim 30 , wherein the first endplate further comprises a pair of second shoulder members located axially above and radially outward from the pair of first shoulder members, the second shoulder members contacting a perimeter edge of the leaf spring so that the leaf spring is laterally retained.

32. The articulating implant of claim 31 , wherein the pair of second shoulder members is configured to prevent all translational movement of the leaf spring.

33. The articulating implant of claim 31 , wherein the pair of second shoulder members is configured to enable the leaf spring to translate in at least one direction.

34. The articulating implant of claim 25 , wherein the leaf spring includes a first surface and a second surface, the first surface being associated with the first endplate, the second surface being associated with the first insert member.

35. The articulating implant of claim 34 , wherein the first endplate further comprises a recess formed in the first inner surface, the leaf spring having a length sufficient to span the recess so that at least opposite ends of the leaf spring are supported by the first inner surface and a central portion of the leaf spring is positioned over the recess so that the central portion moves into the recess when a compressive force is applied to the second surface of the leaf spring.

36. The articulating implant of claim 25 , wherein the leaf spring further comprises a top surface, the top surface of the leaf spring includes a post and the first insert member includes a groove, the post being receivable in the groove.

37. The articulating implant of claim 36 , wherein the post and groove enable the first insert member to translate in at least one direction relative to the leaf spring.

38. The articulating implant of claim 25 , wherein the cover plate engages at least a portion of the first endplate and covers at least a portion of the leaf spring to prevent the leaf spring from axially disengaging from the first endplate.

39. The articulating implant of claim 38 , wherein the cover plate further comprises at least one raised ridge to contact at least one raised ridge associated with the second endplate to limit articulation between the endplates in at least one direction.

40. The articulating implant of claim 25 , wherein the leaf spring is integral with the first endplate.

Assignments (4)
CHANGE OF NAME Recorded Jun 12, 2009
From: SYNTHES (U.S.A.)
To: SYNTHES USA, LLC
Reel/Frame 022826/0140 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2008
From: HFSC COMPANY
To: SYNTHES (U.S.A.)
Reel/Frame 021869/0376 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2008
From: GERBER, DAVID; COPPES, JUSTIN K.; STIHL, PASCAL
To: SYNTHES (U.S.A.)
Reel/Frame 021840/0474 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2006
From: SYNTHES (USA)
To: HFSC COMPANY
Reel/Frame 017032/0024 →
Continuity (4)
Continuation PCTUS032553600 · Aug 15, 2003
Provisional Application 6040335600 · Aug 15, 2002
Provisional Application 6040340200 · Aug 15, 2002
Related Publication 20050251260A1 · Nov 10, 2005