IP Library Granted Patent US 7,585,477
Granted Patent B2
US 7,585,477 · App. 10/578,664 · Granted Sep 8, 2009

Catalyst and method for catalytic reduction of nitrogen oxides

Assignee: Honda Motor Co., Ltd.
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Quick Facts
Patent No.
US 7,585,477
App. No.
10/578,664
Granted
Sep 8, 2009
Kind
B2
Abstract

The invention provides a catalyst for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact therewith, which catalyst comprises: (A) a catalyst component A comprising (c) ceria or (d) praseodymium oxide or (e) an oxide and/or a composite oxide of at least two elements selected from the group consisting of cerium, zirconium, praseodymium, neodymium, terbium, samarium, gadolinium and lanthanum; (B) a catalyst component B comprising (d) a noble metal catalyst component selected from the group consisting of platinum, rhodium, palladium and oxides thereof and (e) a carrier; and (C) a catalyst component C comprising (f) a solid acid, and (g) a solid acid supporting an oxide of at least one element selected from the group consisting of vanadium, tungsten, molybdenum, copper, iron, cobalt, nickel and manganese.

Claims (92)

1. A method for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact with a catalyst, which catalyst comprises:

(A) a catalyst component A which comprises

(c) ceria or

(d) praseodymium oxide or

(e) an oxide and/or a composite oxide of at least two elements selected from the group consisting of cerium, zirconium, praseodymium, neodymium, terbium, samarium, gadolinium and lanthanum;

(B) a catalyst component B which comprises

(d) a noble metal catalyst component selected from the group consisting of platinum, rhodium, palladium and oxides thereof and

(e) a carrier; and

(C) a catalyst component C which comprises

(f) a solid acid, and

(g) a solid acid supporting an oxide of at least one element selected from the group consisting of vanadium, tungsten, molybdenum, copper, iron, cobalt, nickel and manganese.

2. A method as claimed in claim 1 wherein the catalyst component A supports thereon at least one noble metal catalyst component selected from the group consisting of platinum, rhodium, palladium and oxides thereof.

3. A method for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact with a catalyst, which catalyst comprises:

an outer catalyst layer comprising a catalyst component A and a catalyst component C, as an outer catalyst component, wherein the catalyst component A comprises

(A) (a) ceria or

(b) praseodymium oxide or

(c) an oxide and/or a composite oxide of at least two elements selected from the group consisting of cerium, zirconium, praseodymium, neodymium, terbium, samarium, gadolinium and lanthanum; and

the catalyst component C comprises

(C) (f) a solid acid, and

(g) a solid acid supporting an oxide of at least one element selected from the group consisting of vanadium, tungsten, molybdenum, copper, iron, cobalt, nickel and manganese; and

an inner catalyst layer comprising a catalyst component B, as an inner catalyst component, wherein the catalyst component B comprises

(B) (d) a noble metal catalyst component selected from the group consisting of platinum, rhodium, palladium and oxides thereof and

(e) a carrier.

4. A method as claimed in claim 3 wherein the catalyst component A supports thereon at least one noble metal catalyst component selected from the group consisting of platinum, rhodium, palladium and oxides thereof.

5. A method for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact with a catalyst, which catalyst comprises:

an outer catalyst layer comprising a catalyst component A and a catalyst component C, as an outer catalyst component, wherein the catalyst component A comprises

(A) (a) ceria or

(b) praseodymium oxide or

(c) an oxide and/or a composite oxide of at least two elements selected from the group consisting of cerium, zirconium, praseodymium, neodymium, terbium, samarium, gadolinium and lanthanum; and

the catalyst component C comprises

(C) (f) a solid acid, and

(g) a solid acid supporting an oxide of at least one element selected from the group consisting of vanadium, tungsten, molybdenum, copper, iron, cobalt, nickel and manganese; and

an inner catalyst layer comprising a catalyst component A and a catalyst component C, as an inner catalyst component, wherein the catalyst component A comprises

(A) (a) ceria or

(b) praseodymium oxide or

(c) an oxide and/or a composite oxide of at least two elements selected from the group consisting of cerium, zirconium, praseodymium, neodymium, terbium, samarium, gadolinium and lanthanum; and

the catalyst component B comprises

(B) (d) a noble metal catalyst component selected from the group consisting of platinum, rhodium, palladium and oxides thereof and

(e) a carrier.

6. A method as claimed in claim 5 wherein at least one of the catalyst component A in the outer catalyst component and the catalyst component A in the inner catalyst component supports thereon at least one noble metal catalyst component selected from the group consisting of platinum, rhodium, palladium and oxides thereof.

7. A method for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact with a catalyst structure, in which the catalyst structure comprises an inactive substrate and the catalyst as claimed in claim 1 .

8. A method for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact with a catalyst structure, in which the catalyst structure comprises an inactive substrate and the catalyst as claimed in claim 3 .

9. A method for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact with a catalyst structure, in which the catalyst structure comprises an inactive substrate and the catalyst as claimed in claim 2 .

10. A method for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact with a catalyst structure, in which the catalyst structure comprises an inactive substrate and the catalyst as claimed in claim 4 .

11. A method for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact with a catalyst structure, in which the catalyst structure comprises an inactive substrate and the catalyst as claimed in claim 5 .

12. A method for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact with a catalyst structure, in which the catalyst structure comprises an inactive substrate and the catalyst as claimed in claim 6 .

13. A catalyst for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact therewith, which catalyst comprises:

(A) a catalyst component A comprising

(c) ceria or

(d) praseodymium oxide or

(e) an oxide and/or a composite oxide of at least two elements selected from the group consisting of cerium, zirconium, praseodymium, neodymium, terbium, samarium, gadolinium and lanthanum;

(B) a catalyst component B comprising

(d) a noble metal catalyst component selected from the group consisting of platinum, rhodium, palladium and oxides thereof and

(e) a carrier; and

(C) a catalyst component C comprising

(f) a solid acid, and

(g) a solid acid supporting an oxide of at least one element selected from the group consisting of vanadium, tungsten, molybdenum, copper, iron, cobalt, nickel and manganese.

14. A catalyst as claimed in claim 13 wherein the catalyst component A supports thereon at least one noble metal catalyst component selected from the group consisting of platinum, rhodium, palladium and oxides thereof.

15. A catalyst for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact therewith, which catalyst comprises:

an outer catalyst layer comprising a catalyst component A and a catalyst component C, as an outer catalyst component, wherein the catalyst component A comprises

(A) (a) ceria or

(b) praseodymium oxide or

(c) an oxide and/or a composite oxide of at least two elements selected from the group consisting of cerium, zirconium, praseodymium, neodymium, terbium, samarium, gadolinium and lanthanum; and

the catalyst component C comprises

(C) (f) a solid acid, and

(g) a solid acid supporting an oxide of at least one element selected from the group consisting of vanadium, tungsten, molybdenum, copper, iron, cobalt, nickel and manganese; and

an inner catalyst layer comprising a catalyst component B, as an inner catalyst component, wherein the catalyst component B comprises

(B) (d) a noble metal catalyst component selected from the group consisting of platinum, rhodium, palladium and oxides thereof and

(e) a carrier.

16. A catalyst as claimed in claim 15 wherein the catalyst component A supports thereon at least one noble metal catalyst component selected from the group consisting of platinum, rhodium, palladium and oxides thereof.

17. A catalyst for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact therewith, which catalyst comprises:

an outer catalyst layer comprising a catalyst component A and a catalyst component C, as an outer catalyst component, wherein the catalyst component A comprises

(A) (a) ceria or

(b) praseodymium oxide or

(c) an oxide and/or a composite oxide of at least two elements selected from the group consisting of cerium, zirconium, praseodymium, neodymium, terbium, samarium, gadolinium and lanthanum; and

the catalyst component C comprises

(C) (f) a solid acid, and

(g) a solid acid supporting an oxide of at least one element selected from the group consisting of vanadium, tungsten, molybdenum, copper, iron, cobalt, nickel and manganese; and

an inner catalyst layer comprising a catalyst component A and a catalyst component C, as an inner catalyst component, wherein the catalyst component A comprises

(A) (a) ceria or

(b) praseodymium oxide or

(c) an oxide and/or a composite oxide of at least two elements selected from the group consisting of cerium, zirconium, praseodymium, neodymium, terbium, samarium, gadolinium and lanthanum; and

the catalyst component B comprises

(B) (d) a noble metal catalyst component selected from the group consisting of platinum, rhodium, palladium and oxides thereof and

(e) a carrier.

18. A catalyst as claimed in claim 17 wherein at least one of the catalyst component A in the outer catalyst component and the catalyst component A in the inner catalyst component supports thereon at least one noble metal catalyst component selected from the group consisting of platinum, rhodium, palladium and oxides thereof.

19. A catalyst structure for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact therewith, in which the catalyst structure comprises an inactive substrate and the catalyst as claimed in claim 13 .

20. A catalyst structure for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact therewith, in which the catalyst structure comprises an inactive substrate and the catalyst as claimed in claim 15 .

21. A catalyst structure for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact therewith, in which the catalyst structure comprises an inactive substrate and the catalyst as claimed in claim 14 .

22. A catalyst structure for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact therewith, in which the catalyst structure comprises an inactive substrate and the catalyst as claimed in claim 16 .

23. A catalyst structure for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact therewith, in which the catalyst structure comprises an inactive substrate and the catalyst as claimed in claim 17 .

24. A catalyst structure for catalytic reduction of nitrogen oxides contained in exhaust gases wherein fuel is supplied and subjected to combustion under periodic rich/lean conditions and the resulting exhaust gases are brought into contact therewith, in which the catalyst structure comprises an inactive substrate and the catalyst as claimed in claim 18 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 11, 2008
From: TUTKIMUSKESKUS, VALTION TEKNILLINEN
To: HONDA MOTOR CO., LTD.
Reel/Frame 020812/0357 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 11, 2007
From: NAKATSUJI, TADAO; SUZUKI, NORIO; OHNO, HIROSHI; SATO, NAOHIRO; MORITA, TOMOKO; WADA, KATSUJI
To: VALTION TEKNILLINEN TUTKIMUSKESKUS; HONDA MOTOR CO., LTD.
Reel/Frame 019184/0727 →
Priority Claims (1)
JP 2003-380838 · Nov 11, 2003 · national
Continuity (1)
Related Publication 20070274889A1 · Nov 29, 2007