IP Library Granted Patent US 7,601,621
Granted Patent B2
US 7,601,621 · App. 11/798,083 · Granted Oct 13, 2009

Method of forming surface irregularities and method of manufacturing gallium nitride-based light emitting diode

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Quick Facts
Patent No.
US 7,601,621
App. No.
11/798,083
Granted
Oct 13, 2009
Kind
B2
Abstract

A method of forming surface irregularities comprises preparing a GaN substrate; forming a mask on a surface of the GaN substrate, the mask defining a surface-irregularity formation region; and wet-etching portions of the surface of the GaN substrate by using the mask as an etching mask. The wet-etching of the GaN substrate is performed until the end of one surface of the GaN substrate to be formed by the wet-etching using the mask meets the end of another surface of the GaN substrate to be formed by the wet-etching using the mask, the another surface being adjacent to the one surface.

Claims (13)

1. A method of manufacturing a GaN-based light emitting diode (LED) comprising:

preparing a GaN substrate;

sequentially forming an active layer and a p-type nitride semiconductor layer on a surface of the GaN substrate having Ga-polarity through an epitaxial growth method;

forming a p-electrode on the p-type nitride semiconductor layer;

forming a mask on a surface of the GaN substrate having N-polarity, the mask defining a surface-irregularity formation region;

wet-etching portions of the second surface of the GaN substrate having N-polarity by using the mask as an etching mask such that standardized surface irregularities are formed; and

forming an n-electrode on the GaN substrate having the surface irregularities formed thereon,

wherein the wet-etching of the GaN substrate is performed until an end of one surface of the GaN substrate to be formed by the wet-etching using the mask meets an end of another surface of the GaN substrate to be formed by the wet-etching using the mask, the another surface being adjacent to the one surface, and

wherein when the end of one surface of the GaN substrate to be formed by the wet-etching using the mask meets the end of another surface of the GaN substrate to be formed by the wet-etching using the mask, an angle of 60 to 70 degrees is formed between the adjacent surfaces of the GaN substrate.

2. The method according to claim 1 ,

wherein the mask is formed of one or more materials selected from the group of formed of photoresist, SiO 2 , SiN, Au, Cr, Ni, Pd, Pt, Cu, Ag, and Ti.

3. The method according to claim 1 ,

wherein the wet-etching is performed by using, as an etching solution, any one material selected from the group of a mixed solution, in which KOH and NaOH are mixed with H 2 O or ethylene glycol, H 2 SO 4 , and H 3 PO 4 .

Assignments (3)
MERGER Recorded Aug 7, 2012
From: SAMSUNG LED CO., LTD.
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 028744/0272 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2010
From: SAMSUNG ELECTRO-MECHANICS CO., LTD.
To: SAMSUNG LED CO., LTD.
Reel/Frame 024375/0448 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2007
From: CHOI, PUN JAE; KOIKE, MASAYOSHI; LEE, JONG HO
To: SAMSUNG ELECTRO-MECHANICS CO., LTD.
Reel/Frame 019332/0151 →